{"id":2390,"date":"2024-10-26T16:36:47","date_gmt":"2024-10-26T08:36:47","guid":{"rendered":"https:\/\/sdftools.com\/?p=2390"},"modified":"2024-10-26T16:37:12","modified_gmt":"2024-10-26T08:37:12","slug":"solving-cutting-vibration-issues-all-you-need-to-know-case-study-of-ceramic-end-mills","status":"publish","type":"post","link":"https:\/\/sdftools.com\/ar\/solving-cutting-vibration-issues-all-you-need-to-know-case-study-of-ceramic-end-mills\/","title":{"rendered":"Solving Cutting Vibration Issues: All You Need to Know! &#8211; Case Study of Ceramic End Mills"},"content":{"rendered":"<p class=\"wp-block-paragraph\">In this content, Shengdefu Tools shares SECO&#8217;s latest solution in the field of high-temperature alloy machining \u2013 end mills. Thanks to revolutionary technological breakthroughs, these tools can increase the machining speed of high-temperature alloys by up to 40 times. The live event was very lively, with online users showing great interest in the cutting-edge solutions shared by Shengdefu and actively participating in the interaction. Therefore, we have selected some representative questions and provided answers for your reference.end mill<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"672\" src=\"https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-1024x672.jpg\" alt=\"\" class=\"wp-image-2391\" srcset=\"https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-1024x672.jpg 1024w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-600x394.jpg 600w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-300x197.jpg 300w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-768x504.jpg 768w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-1536x1008.jpg 1536w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa-285x187.jpg 285w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/10\/sdaa.jpg 1567w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">JCG790 Ceramic End Mill<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Q:<\/strong> What are the advantages of SECO ceramic tools in interrupted cutting compared to peers?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Ceramic + cemented carbide, better toughness<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> What is the linear speed of the ceramic end mill? How is the overall cost-effectiveness?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0350-1500 m\/min<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> We are now encountering new materials such as titanium aluminum alloys. Is this type of material suitable for ceramic machining, for example, titanium alloys?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Titanium alloys are not recommended for ceramic end mills<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Are ceramic end mills suitable for cutting fluids?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0No, they are not suitable<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Which is more appropriate, water cooling or oil cooling?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Dry cutting is recommended<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> What are the requirements for the machine tool when using ceramic tools?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0The spindle speed of the machine tool must be high<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> How does the machining speed of high-temperature alloys increase by 40 times?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Cemented carbide linear speed is 20-30 m\/min, while ceramic can reach 1200 m\/min<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> What are the advantages of ceramic end mills in terms of tool adhesion during machining?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Increasing the linear speed can improve chip adhesion issues<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> How is the overall cost-effectiveness? Can it be used for finishing besides roughing? How is the overall cost-effectiveness?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Only for roughing<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> If a ceramic tool breaks, can it be repaired? How?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Repair is not recommended<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Where are the ceramic tools produced? What is the delivery lead time?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Standard products, in stock<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Are hydraulic chucks suitable for finishing, but not for roughing?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0The cutting force of ceramic end mills is not large, so hydraulic chucks are fine<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Will the material harden after milling?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Yes, but relatively less<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Can plunge milling be done?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Chip evacuation may be problematic, not recommended<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Is the cutting depth half the diameter of the tool?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a00.05 times the diameter, half is not allowed<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Are ceramic end mills suitable for machining blisks? What is the maximum slope milling depth for a 12mm ceramic end mill? Does the slot width change significantly after rough milling with a 12mm ceramic end mill?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Suitable for blisk machining; the slope angle can be 0.5 degrees; the slot width change is not significant, mainly consider burrs and material changes<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> What machining methods are typically used for ceramic tools? If the linear speed is reduced, will the tool life increase?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Side milling or high feed milling; reducing the linear speed does not necessarily increase the life, and if too low, it may cause more breakage<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> How to reduce or eliminate work hardening during machining?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Reduce the number of passes<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> How to avoid tool breakage when machining high-temperature alloy castings with ceramic tools?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Better runout, higher precision, and vibration-damping properties<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> How effective are ceramic tools for machining stainless steel?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0Not recommended<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> Why is a high-precision ER collet preferred over a hydraulic chuck?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a0High-precision ER collets are reliable, heat-resistant, and have some vibration-damping capabilities<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> After installing the tool, is there a requirement for tool runout? How many microns?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a05 microns<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Q:<\/strong> What is the maximum cutting depth for slope milling?\n<ul class=\"wp-block-list\">\n<li><strong>A:<\/strong>\u00a00.5 degrees<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">Formatting Instructions:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Headings<\/strong>: Use a font size of 24px for main headings (e.g., &#8220;Solving Cutting Vibration Issues: All You Need to Know!&#8221;).<\/li>\n\n\n\n<li><strong>Subheadings<\/strong>: Use a font size of 20px for subheadings (e.g., &#8220;JCG790 Ceramic End Mill&#8221;).<\/li>\n\n\n\n<li><strong>Questions and Answers<\/strong>: Use a font size of 16px for questions and answers.<\/li>\n\n\n\n<li><strong>Bold<\/strong>: Bold important terms or actions, such as &#8220;Ceramic + cemented carbide, better toughness&#8221; and &#8220;Dry cutting is recommended&#8221;.<\/li>\n\n\n\n<li><strong>Spacing<\/strong>: Ensure there is a line break between each question and answer for readability.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">This format should make the content more visually appealing and easier to read when you copy it to a webpage. If you need further adjustments or specific CSS styles, let me know!<\/p>","protected":false},"excerpt":{"rendered":"<p>In this content, Shengdefu Tools shares SECO&#8217;s latest solution in the field of high-temperature alloy machining \u2013 end mills. Thanks [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2391,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[59],"tags":[],"class_list":["post-2390","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-factory-news"],"_links":{"self":[{"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/posts\/2390","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/comments?post=2390"}],"version-history":[{"count":1,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/posts\/2390\/revisions"}],"predecessor-version":[{"id":2392,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/posts\/2390\/revisions\/2392"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/media\/2391"}],"wp:attachment":[{"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/media?parent=2390"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/categories?post=2390"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sdftools.com\/ar\/wp-json\/wp\/v2\/tags?post=2390"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}