Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-C Series Solid Carbide Universal 4-Flute Chamfering Tool

Product Overview

The SDF-C Series Solid Carbide Universal 4-Flute Chamfering Tool is a high-performance precision chamfering tool designed for efficient and stable chamfering of various materials. This series of tools is made from ultra-high hardness substrate material, ensuring high wear resistance and stability, and is suitable for machining materials up to HRC60°. The multi-flute design and advanced ALCRONA coating technology provide low cutting forces, high precision, and a long service life. Advanced German WALTER five-axis grinders and ZOLLER inspection equipment ensure the tool’s geometric accuracy, surface quality, and consistent performance.

Product Features

1. Ultra-High Hardness Substrate:
   • Made from ultra-high hardness substrate material, ensuring the tool has high wear resistance and stability.
   • Suitable for machining materials up to HRC60°, including high-strength steel, stainless steel, and aluminum alloys.
2. Multi-Flute Design:
   • The multi-flute design enables efficient and stable bidirectional chamfering.
   • Features low cutting forces, high precision, and a long service life, ensuring stability and reliability during machining.
3. Advanced ALCRONA Coating Technology:
   • Utilizes advanced ALCRONA coating technology, significantly enhancing the tool’s wear resistance and anti-adhesion properties.
   • Extends tool life, improves surface finish, reduces heat generation during cutting, and increases cutting efficiency.
4. Geometric Accuracy and Surface Quality:
   • Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality.
   • Guarantees consistent performance and tight tolerances, meeting the requirements of high-precision machining.
5. High and Stable Quality Inspection:
   • Inspected using German ZOLLER measuring equipment, with each tool individually inspected, ensuring high and stable tool quality.

Milling Methods

• Efficient Chamfering: The multi-flute design allows the tool to achieve efficient and stable bidirectional chamfering, suitable for chamfering various materials.
• Low Cutting Forces: The optimized multi-flute design and advanced coating technology reduce cutting forces, minimize tool wear, and extend tool life.
• High Precision: Advanced manufacturing and inspection processes ensure the tool’s high precision, making it suitable for applications requiring high accuracy.

Application Scenarios

1. Metal Machining:
   • Widely used in industries such as mechanical machining, aerospace, and automotive manufacturing, suitable for chamfering high-strength steel, stainless steel, and aluminum alloys.
   • Ensures high precision and good surface quality, meeting the demands of high-end manufacturing.
2. Precision Part Machining:
   • Suitable for chamfering precision parts, such as molds and precision mechanical components.
   • High precision ensures stability and reliability during machining.
3. Efficient Production:
   • The multi-flute design and low cutting forces enable the tool to achieve efficient machining while maintaining high precision and good surface quality.
   • Increases production efficiency, reduces production costs, and is suitable for high-volume production environments.
4. Complex Chamfering:
   • Suitable for chamfering complex parts, such as multi-angle and multi-position chamfering.
   • The optimized multi-flute design and advanced coating technology ensure stability and reliability during machining.