Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-P Series Tungsten Carbide Extended Length Thread Mill (with ALCRONA Coating)

Product Overview

The SDF-P series tungsten carbide extended length thread mill is specifically designed for machining P, K, and M class materials. This tool combines advanced material science, innovative design, and state-of-the-art coating technology to address demanding machining applications and provide superior performance and reliability.

Design-Merkmale

1. High-Quality Tungsten Carbide Substrate: Utilizes high-quality tungsten carbide to ensure stable performance under CNC high-speed cutting conditions, suitable for high-intensity machining environments. This material is known for its excellent hardness and toughness, capable of withstanding high loads and speeds.
2. Extended Length Design: The extended length design enables the tool to reach deep holes and complex geometries, maintaining high precision and surface quality even in challenging machining conditions. This design is particularly useful for deep hole threading and complex shape machining.
3. ALCRONA-Beschichtung: The ALCRONA coating provides excellent hardness and thermal stability, effectively reducing cutting temperatures, extending tool life, reducing cutting forces, and improving surface quality. This coating performs exceptionally well under high temperatures and high loads, significantly enhancing machining efficiency.
4. Advanced German WALTER Five-Axis Grinding: Utilizes advanced German WALTER five-axis grinding to ensure the geometric precision and surface quality of the tool, guaranteeing consistent performance and strict tolerances. This high-precision grinding technology ensures that each tool has superior reliability and consistency.

Functions

• Versatile Machining: The SDF-P series thread mill can process a wide range of thread sizes and pitches, making it suitable for various machining needs, from standard threads to non-standard threads.
• High Efficiency: The single-flute design and ALCRONA coating work together to reduce cutting forces and increase cutting speed, thus improving production efficiency. This design is particularly effective when machining P, K, and M class materials.
• Precision and Quality: The design and coating of the tool ensure high precision and excellent surface quality, meeting the stringent requirements of high-tech industries such as aerospace and automotive. Even in deep hole and complex part machining, it maintains consistent precision and surface finish.
• Durability and Reliability: The combination of high-quality tungsten carbide substrate and advanced coating technology ensures the tool’s durability and reliability in harsh machining conditions. The long life and high reliability of the tool reduce replacement frequency and lower production costs.

Anwendungen

• P Class Materials (Steel and Cast Iron):
  • Aerospace Industry: Suitable for machining steel components in aircraft parts, where high precision and reliability are critical. The SDF-P series thread mill ensures the high-quality machining of these key components.
  • Automotive Industry: Suitable for machining high-performance parts such as engine components and transmission parts, which require high-strength materials. The SDF-P series thread mill can efficiently and accurately complete the threading of these parts.
  • Machine Manufacturing: Suitable for machining threads in various machine tools, molds, and tools. The SDF-P series thread mill ensures the high precision and surface quality of these devices.
• K Class Materials (Non-Ferrous Metals):
  • Electronics Industry: Suitable for machining non-ferrous metals such as copper and aluminum, which are widely used in electronic components and heat sinks. The SDF-P series thread mill ensures the high precision and surface quality of these materials.
  • Light Industry: Suitable for machining non-ferrous metal parts in household appliances and consumer electronics, ensuring the quality and performance of these products.
• M Class Materials (Stainless Steel and Heat-Resistant Alloys):
  • Medical Industry: Suitable for machining medical devices and implants made from stainless steel and other heat-resistant alloys. The SDF-P series thread mill ensures the high precision and surface quality of these medical devices.
  • Chemical Industry: Suitable for machining stainless steel components in chemical reactors and pipelines, which require corrosion resistance and high-temperature performance. The SDF-P series thread mill ensures the high-quality machining of these components.