Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-P Series Tungsten Carbide Single-tooth A80 DIN standard thread milling cutter

Standard Thread Milling Cutter

1. Material and Durability:
   • High-Quality Tungsten Carbide Base: The SDF-P series thread milling cutter is made from high-purity, high-performance tungsten carbide. This material has extremely high hardness and wear resistance, ensuring excellent performance and long service life under high-intensity and high-speed cutting conditions, making it ideal for machining hard materials like steel pipes.
   • Impact Resistance: The tungsten carbide base not only has high hardness but also good toughness, allowing it to withstand significant impact forces during cutting, reducing the risk of tool breakage.
2. Design-Merkmale:
   • Single Tooth Design: The milling cutter features a single tooth design, which reduces cutting resistance and improves chip evacuation efficiency. This design is particularly suitable for small-batch, multi-specification thread machining tasks, effectively handling different diameters and pitches of steel pipe threads.
   • Efficient Chip Evacuation: The single tooth design ensures smooth chip evacuation, preventing chip buildup and ensuring a smooth and consistent machining process.
3. Specific Angle:
   • 80-Degree Thread Form Angle: The A80 designation indicates that this milling cutter is specifically designed for machining 80-degree thread form angle DIN standard steel pipe threads. This specific angle design meets the special requirements of steel pipe thread machining, ensuring high precision and strength, suitable for applications that require strict adherence to DIN standards.
   • High Precision: The 80-degree thread form angle design ensures high precision in the threads, especially in applications with strict precision requirements, such as oil and gas pipeline connections.
4. Beschichtungstechnologie:
   • ALCRONA Steel Coating: The surface is coated with ALCRONA, a high-performance coating that enhances the tool’s hardness, wear resistance, and thermal stability, reducing friction during cutting. These properties collectively extend the tool’s life and improve the surface finish quality of the machined steel pipes.
   • Wear Resistance: The ALCRONA coating has excellent wear resistance, maintaining the tool’s sharpness and surface quality even during prolonged continuous cutting.
   • Thermal Stability: The coating improves the tool’s thermal stability, reducing heat deformation during cutting, ensuring consistent and precise machining.
5. Grinding Process:
   • German WALTER Five-Axis Grinding Machine: The milling cutter is precision ground using an advanced German WALTER five-axis grinding machine, ensuring high geometric accuracy and consistency. This precise grinding process guarantees that each milling cutter meets high standards of geometric precision, achieving high-precision thread machining.
   • Geometric Accuracy: The five-axis grinding process ensures that the cutting edges and geometric shapes of the milling cutter are highly accurate, ensuring high precision and consistency in thread machining.
6. Anwendungsbereiche:
   • Wide Applicability: The SDF-P series thread milling cutter is specifically designed for steel pipe thread machining and is widely used in industries such as oil, gas, chemical, and construction, where high-precision steel pipe connections are required.
   • Special Steel Parts: It is also suitable for machining special steel parts in aerospace, automotive, and other industries, such as engine components and transmission systems.
   • Complex Workpieces: The milling cutter is suitable for machining various complex geometries, including deep holes and long pipes, and can handle a variety of machining challenges.
7. Overall Performance:
   • High-Efficiency Cutting: Combining all these features, the SDF-P series thread milling cutter demonstrates high-efficiency cutting and reliable durability, making it an ideal choice for modern manufacturing processes involving steel pipe thread machining.
   • Production Efficiency: This milling cutter not only enhances production efficiency but also ensures consistent machining quality, meeting the stringent requirements of various industrial standards.
   • Cost-Effectiveness: Due to its long service life and high reliability, it reduces the frequency of tool changes, lowering production costs and providing higher economic benefits.