Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-P Series Tungsten Carbide Triple Start Four-Diameter Steel Thread Milling Cutter with ALCRONA Steel Coating

1. Material and Coating:
   • High-Quality Tungsten Carbide Base: This SDF-P series thread milling cutter is made from high-purity, high-performance tungsten carbide. This material has extremely high hardness and wear resistance, ensuring excellent performance and long service life under high-intensity and high-speed cutting conditions.
   • ALCRONA Steel Coating: The surface is coated with ALCRONA, a high-performance coating that enhances the tool’s hardness, wear resistance, and thermal stability. This coating reduces friction during cutting, extending the tool’s life and improving the surface finish quality of the machined materials.
2. Design-Merkmale:
   • Triple Start Design: The milling cutter features a triple start (three independent threads per turn) design. This design provides excellent rigidity and high wear resistance, ensuring more stable thread dimensions. It is particularly suitable for high-precision and high-quality small-diameter thread machining tasks.
   • Four-Diameter Size: The milling cutter has a four-diameter size, meaning its diameter is four times the standard diameter. This design increases the tool’s rigidity and strength, making it more stable during machining, reducing vibration and deformation, and improving machining accuracy.
   • Optimierte Geometrie: Optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
3. Function and Performance:
   • High Rigidity and Strength: The four-diameter size design increases the tool’s rigidity and strength, ensuring greater stability during machining, reducing vibration and deformation, and improving machining accuracy.
   • High Wear Resistance: The combination of ALCRONA coating and high-quality tungsten carbide material ensures extremely high wear resistance, extending the tool’s service life.
   • High Precision: Through precision grinding processes, the milling cutter achieves high geometric accuracy and consistency, enabling high-precision thread machining. Whether for roughing or finishing, it meets high standards of machining requirements.
   • Efficient Chip Evacuation: The optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
4. Anwendungsbereiche:
   • Wide Applicability: This SDF-P series thread milling cutter is suitable for machining various high-hardness materials, including carbon steel and alloy steel. These materials typically have high hardness and strength, requiring high-performance tools.
   • Specific Applications: It is particularly suitable for machining small-diameter threads, such as precision mechanical parts, automotive components, and aerospace parts. These applications often require strict precision and surface quality.
   • Complex Workpieces: The milling cutter is suitable for machining various complex geometries, such as deep holes and long pipes, and can handle multiple machining challenges, ensuring consistent and high-quality results.
5. Comprehensive Advantages:
   • High Efficiency: The triple start design and optimized geometry ensure efficient cutting processes, increasing production efficiency.
   • Long Service Life: The combination of high-quality tungsten carbide and ALCRONA coating significantly extends the tool’s service life, reducing the frequency of replacements and lowering production costs.
   • High Precision: Precision grinding processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements.
   • Stability: The four-diameter size and triple start design ensure the tool’s stability and consistency during machining, reducing vibration and deformation, and improving machining accuracy.