Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-P Series Tungsten Carbide Triple Tooth British Standard Pipe Parallel Thread Milling Cutter – BSP(G) with ALCRONA Coating for Steel

1. Product Design:
   • Triple Tooth Structure: This milling cutter features a triple tooth design, enabling multi-point cutting. This design significantly enhances cutting efficiency, especially for British Standard Pipe Parallel (BSP/G) threads. Multi-point cutting reduces the load on individual cutting edges, extending tool life and improving surface finish.
   • Optimierte Geometrie: The geometry of the tool is optimized to ensure efficient chip evacuation. Proper rake and clearance angles reduce cutting resistance, improve cutting efficiency, and prevent chip buildup. Additionally, the overall design of the tool increases its rigidity and stability, making it suitable for deep holes and complex workpieces.
2. Coating Characteristics:
   • ALCRONA-Beschichtung: The surface is coated with ALCRONA coating, specifically designed for machining steel. This coating offers extremely high wear resistance and anti-adhesion properties, effectively reducing friction and heat generation during cutting. The ALCRONA coating also has a low friction coefficient, lowering cutting temperatures and protecting both the tool and the workpiece surface.
   • High Anti-Welding Properties: The coating maintains stability at high temperatures, preventing chip adhesion to the tool and ensuring continuous and efficient cutting. This coating also enhances the tool’s thermal and oxidation resistance, further extending its service life.
3. Function and Performance:
   • High Efficiency: The triple tooth design allows the milling cutter to perform multiple cutting operations in a single pass, significantly improving cutting efficiency. This design is particularly suitable for applications requiring high productivity.
   • Long Life: The combination of high-quality tungsten carbide material and advanced ALCRONA coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
   • High Precision: Optimized geometry and strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for rough or finish machining, it provides consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
   • Efficient Chip Evacuation: The optimized chip evacuation design ensures efficient chip removal, reducing cutting resistance and preventing chip buildup, ensuring a smooth and consistent machining process.
4. Anwendungsbereiche:
   • Various Steels: This milling cutter is particularly suitable for machining various types of steel, including carbon steel and alloy steel. These materials typically require tools with high hardness and wear resistance to ensure efficient cutting and high-quality surface finishes.
   • Pipe Connections: Suitable for machining British Standard Pipe Parallel (BSP/G) threads, widely used in pipe systems in the oil, gas, and chemical industries.
   • Precision Mechanical Parts: Ideal for machining precision mechanical parts such as valves, fittings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Mold Industry: Suitable for machining various mold components, such as injection molds, stamping molds, and casting molds. These mold components require high precision and reliable connection performance to ensure the quality and consistency of the final products.
   • Luft- und Raumfahrt: In the aerospace industry, this milling cutter can be used for machining high-strength alloys and special materials, meeting the requirements for high precision and reliability.
   • Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
   • Industrial Automation Equipment: In industrial automation equipment, this milling cutter can be used for machining critical components, such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.