Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-P Series Tungsten Carbide Triple Tooth Extended Metric Thread Milling Cutter with ALCRONA Coating for Steel

1. Product Design:
   • Triple Tooth Design: This milling cutter features a triple tooth design, enabling multi-point cutting. This design significantly enhances cutting efficiency, especially for small-diameter threads. Multi-point cutting reduces the load on individual cutting edges, extending tool life and improving surface finish.
   • Extended Design: The extended design of the tool increases its rigidity and stability, making it suitable for deep holes and complex workpieces. The extended portion provides better support, reducing vibration and deformation, ensuring high-precision machining results.
   • Optimierte Geometrie: The geometry of the tool is optimized to ensure efficient chip evacuation. Proper rake and clearance angles reduce cutting resistance, improve cutting efficiency, and prevent chip buildup.
2. Coating Characteristics:
   • ALCRONA-Beschichtung: The surface is coated with ALCRONA coating, specifically designed for machining steel. This coating offers extremely high wear resistance and anti-adhesion properties, effectively reducing friction and heat generation during cutting. The ALCRONA coating also enhances the tool’s thermal and oxidation resistance, further extending its service life.
   • Low Friction Coefficient: The ALCRONA coating has a low friction coefficient, reducing friction during cutting and lowering cutting temperatures, thus protecting both the tool and the workpiece surface.
   • High Anti-Welding Properties: The coating has high anti-welding properties, maintaining stability at high temperatures and preventing chip adhesion to the tool, ensuring continuous and efficient cutting.
3. Function and Performance:
   • High Efficiency: The combination of the triple tooth design and the low-friction ALCRONA coating ensures high cutting efficiency. Multi-point cutting reduces machining time, making it ideal for high-volume production.
   • Long Service Life: The high-quality tungsten carbide material and durable ALCRONA coating significantly extend the tool’s service life. This reduces the frequency of tool replacements, lowers production costs, and improves overall productivity.
   • High Precision: Precision manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for roughing or finishing, the tool delivers consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure smooth and consistent cutting, reducing vibration and deformation, and improving machining accuracy and surface quality.
   • Efficient Chip Evacuation: The optimized chip evacuation design ensures efficient chip removal, reducing cutting resistance and preventing chip buildup, ensuring a smooth and consistent machining process.
4. Anwendungsbereiche:
   • Various Steels: This milling cutter is particularly suitable for machining various types of steels, including carbon steel and alloy steel. These materials typically require tools with high hardness and wear resistance to ensure efficient cutting and high-quality surface finishes.
   • Precision Mechanical Parts: It is ideal for machining precision mechanical parts such as gears, bearings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Mold Industry: Suitable for machining various mold components, such as injection molds, stamping molds, and casting molds. These mold components require high precision and reliable connection performance to ensure the quality and consistency of the final products.
   • Other High-Demand Applications: In addition to the above fields, this milling cutter is also suitable for other high-demand applications, such as aerospace, medical devices, military equipment, and key components in industrial automation equipment.