SDF-P Series Tungsten Carbide Triple Tooth Triple Diameter Metric Thread Milling Cutter – Diamond Coating

1. Material und Härte:
   • This milling cutter is made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. Tungsten carbide maintains excellent performance under high-intensity and high-speed cutting conditions, making it suitable for demanding machining environments.
2. Design-Merkmale:
   • Triple Tooth Structure: The tool features a triple tooth design, enabling multi-point cutting. This design significantly improves cutting efficiency, especially for metric threads. Multi-point cutting reduces the load on individual cutting edges, extending tool life and enhancing surface finish.
   • Triple Diameter Design: The milling cutter has a diameter that is three times the thread diameter, increasing the tool’s rigidity and stability. This design is ideal for deep hole and complex workpiece machining, reducing vibration and deformation and ensuring high-precision results.
3. Beschichtungstechnologie:
   • Nano-Diamond Coating: The surface is coated with a nano-diamond coating, which is applied using chemical vapor deposition (CVD) technology. This coating forms a hard, wear-resistant, and corrosion-resistant amorphous diamond film at the nanoscale. The nano-diamond coating significantly enhances the tool’s durability and longevity. It also has a low friction coefficient, reducing cutting temperatures and protecting both the tool and the workpiece surface.
4. Function and Performance:
   • High Efficiency: The triple tooth design allows the milling cutter to perform multiple cutting operations in a single pass, significantly improving cutting efficiency. This design is particularly suitable for applications requiring high productivity.
   • Long Life: The combination of high-quality tungsten carbide material and advanced nano-diamond coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
   • High Precision: Optimized geometry and strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for rough or finish machining, it provides consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
   • Efficient Chip Evacuation: The optimized chip evacuation design ensures efficient chip removal, reducing cutting resistance and preventing chip buildup, ensuring a smooth and consistent machining process.
5. Anwendungsbereiche:
   • High-Hardness Material Machining: Suitable for machining high-hardness materials such as graphite, carbon fiber, and glass fiber. These materials typically have very high requirements for cutting tools, and this milling cutter provides superior cutting performance and long tool life.
   • Precision Mechanical Parts: Ideal for machining precision mechanical parts such as valves, fittings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Mold Industry: Suitable for machining various mold components, such as injection molds, stamping molds, and casting molds. These mold components require high precision and reliable connection performance to ensure the quality and consistency of the final products.
   • Luft- und Raumfahrt: In the aerospace industry, this milling cutter can be used for machining high-strength alloys and special materials, meeting the requirements for high precision and reliability.
   • Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
   • Industrial Automation Equipment: In industrial automation equipment, this milling cutter can be used for machining critical components, such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.