Eigenschaften

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Anwendungen

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Arbeitsmaterialien

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SDF-S Series Solid Carbide Micro-Diameter 2-Flute Ball Nose End Mill for Copper and Aluminum Alloys

Material

1. High-Quality Solid Carbide Material: Manufactured from high-quality solid carbide material, ensuring high hardness and toughness. This material selection not only guarantees the durability of the tool but also enhances its stability under high-speed cutting conditions.

Beschichtung

1. Highly Wear-Resistant DLC Coating: Utilizes a highly wear-resistant DLC (Diamond-Like Carbon) coating, significantly enhancing the tool’s wear resistance and anti-adhesion properties, extending tool life and improving surface finish. The DLC coating has an extremely low coefficient of friction, effectively reducing heat generation during cutting and improving cutting efficiency.

Design

1. Specifically Designed for Copper and Aluminum Alloys: This ball nose end mill is specifically designed for machining copper and aluminum alloys, featuring a fine diameter and optimized geometry to ensure efficient cutting.
2. Micro-Diameter Design: The micro-diameter design allows the tool to perform fine and complex machining, particularly suitable for small and precision parts. This design achieves higher machining accuracy and finer surface finishes.
3. Ball Nose Design: The ball nose design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance, ideal for high-precision and complex component machining.
4. Radius Transition Structure: The radius transition structure ensures high resistance to breakage, enabling the tool to maintain stable performance during long-term machining of copper and aluminum alloys, reducing the risk of tool damage.

Functions

1. High-Precision Machining: The optimized geometry and micro-diameter design, specifically tailored for copper and aluminum alloys, ensure high precision and good surface quality during machining.
2. Efficient Cutting: The ball nose design and optimized geometry allow the tool to achieve efficient cutting while maintaining high precision and good surface quality.
3. High Wear Resistance and Anti-Adhesion: The highly wear-resistant DLC coating significantly enhances the tool’s wear resistance and anti-adhesion properties, extending tool life and improving the surface finish of the workpiece.
4. Geometric Accuracy and Surface Quality: Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.
5. High and Stable Quality Inspection: Inspected using German ZOLLER measuring equipment, ensuring high and stable tool quality.

Application Features

1. Precision Machining of Copper and Aluminum Alloys: Specifically designed for machining copper and aluminum alloys, ensuring high precision and good surface quality.
2. Small and Precision Parts Machining: The micro-diameter design allows the tool to perform fine and complex machining, particularly suitable for small and precision parts.
3. Complex Surface Machining: The ball nose design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance.
4. Efficient Cutting: The optimized geometry and highly wear-resistant DLC coating enable the tool to achieve efficient cutting while maintaining high precision and good surface quality.
5. High Accuracy and Surface Quality: Suitable for applications requiring high accuracy and surface quality, such as in the electronics, automotive, and mold manufacturing industries.