The SDF-G Series General Purpose External Cooling Three-Diameter Solid Carbide Drill is specifically engineered for high-efficiency drilling applications across a range of materials. The following details elaborate on its design characteristics, coating technology, application methods, and suitable scenarios:

1. Design-Merkmale:
   • External Cooling System: This drill features an advanced external cooling system that ensures coolant is delivered directly to the cutting zone, providing superior cooling efficiency. This not only extends tool life but also significantly enhances machining accuracy and surface finish quality.
   • Optimized Flute Design: The flute geometry is meticulously designed to optimize chip evacuation, ensuring smooth chip removal. This design minimizes issues such as chip clogging or overheating, thereby improving machining efficiency.
   • Three-Diameter Length: The drill’s length is three times its diameter, offering excellent guidance and stability. This contributes to achieving precise drilling results while effectively reducing deflection and vibration, ensuring straightness and roundness in the drilled holes.
2. Beschichtungstechnologie:
   • ALCRONA-Beschichtung: Equipped with ALCRONA coating technology, this drill exhibits exceptional resistance to high temperatures and wear. The coating maintains stable cutting temperatures under high-speed machining conditions, reduces friction, and decreases wear rates, significantly extending the tool’s service life and machining efficiency.
3. Application Methods:
   • Optimal Cutting Parameters: To maximize performance, it is crucial to select appropriate spindle speeds and feed rates based on the material being machined. For materials with hardness up to HRC 55, adhering to the manufacturer’s recommended values can prevent unnecessary wear or damage and ensure optimal machining outcomes.
   • Proper Maintenance: Regular inspection of the drill is necessary to identify any visible damage or excessive wear. Proper storage away from corrosive substances and maintaining cleanliness and dryness are essential to prevent oxidation and other forms of degradation. Additionally, timely removal of chips during operation prevents secondary cutting damage to the drill.
4. Suitable Applications:
   • Automobilherstellung: Ideal for rapid drilling of cast iron, steel, and other hard materials (HRC ≤ 55). It excels in delivering efficient and high-quality drilling operations in these materials.
   • Mold Making: When precision drilling of mold components is required, the SDF-G series drill performs exceptionally well, especially for non-titanium high-strength materials.
   • Electronics Industry: Suitable for micro-drilling in PCB boards, meeting the fine machining requirements of electronic products.

In conclusion, the SDF-G Series General Purpose External Cooling Three-Diameter Solid Carbide Drill demonstrates outstanding machining capability and durability across multiple industrial sectors due to its superior design, advanced coating technology, and broad applicability. It is an ideal choice for enhancing production efficiency and ensuring high-quality finished products. Careful consideration of specific material and hardness requirements is essential when selecting and using this type of drill to achieve the best machining results and tool longevity.