{"id":3441,"date":"2024-11-25T18:13:53","date_gmt":"2024-11-25T10:13:53","guid":{"rendered":"https:\/\/sdftools.com\/?p=3441"},"modified":"2024-11-25T18:25:48","modified_gmt":"2024-11-25T10:25:48","slug":"application-of-shengdefu-long-force-drills-k-series-in-oil-rock-tooth-hole-machining","status":"publish","type":"post","link":"https:\/\/sdftools.com\/de\/application-of-shengdefu-long-force-drills-k-series-in-oil-rock-tooth-hole-machining\/","title":{"rendered":"Application of Shengdefu Long Force Drills K Series in Oil-Rock Tooth Hole Machining"},"content":{"rendered":"<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h4 class=\"wp-block-heading\">Abstract<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">This article introduces the successful application of Shandefu Long Force Drills K Series in oil-rock tooth hole machining. Through optimization by our engineers and with the support of our clients, this drill not only meets the high precision and surface finish requirements but also significantly reduces production costs. Below is a detailed case study and processing parameters.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h4 class=\"wp-block-heading\">Introduction<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">In the oil-rock tooth hole machining industry, clients have extremely high requirements for the precision and hardness of the workpieces. Using ordinary drills cannot achieve the required precision and surface finish, while using top-tier tools from Germany and Switzerland is too costly. To meet client needs, Shandefu engineers optimized the drill and now offer it as a standard product. If you have any requirements, you can contact us directly to purchase without customization.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Client Workpiece Image<\/h4>\n\n\n\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"680\" src=\"https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96-1024x680.jpg\" alt=\"\" class=\"wp-image-3443\" srcset=\"https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96-1024x680.jpg 1024w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96-300x199.jpg 300w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96-768x510.jpg 768w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96-1536x1020.jpg 1536w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96-600x398.jpg 600w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/80575f3a-5bff-45f7-b4e1-ccefff79bc96.jpg 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\">Material to be Processed<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Tooth Wheel<\/strong><\/li>\n\n\n\n<li><strong>Material<\/strong>: SN2025<\/li>\n\n\n\n<li><strong>Hardness<\/strong>: HRC38-42<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Processing Conditions<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Speed<\/strong>: 1200 r\/min<\/li>\n\n\n\n<li><strong>Feed Rate<\/strong>: 70 mm\/min<\/li>\n\n\n\n<li><strong>Drill Diameter<\/strong>: 12 mm<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Monthly Production<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">Monthly production of 1000 oil-rock drills, with a standard tooth hole rate of 99.99%. The fixed-tooth effect has been significantly improved, greatly reducing the cost of tooth replacement.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Processing Object<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Oil-rock Tooth Wheel Drill Tooth Hole Machining<\/strong><\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Cutting Parameters<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Cutting Speed<\/strong>: 35-50 m\/min<\/li>\n\n\n\n<li><strong>Feed Rate<\/strong>: 40-80 mm\/min<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Processing Equipment<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Machine<\/strong>: Taiwan Chiafu CNC Vertical Machining Center<\/li>\n\n\n\n<li><strong>Spindle Runout<\/strong>: &lt;0.01 mm<\/li>\n\n\n\n<li><strong>Tool Holder<\/strong>: BT50 Hydraulic Tool Holder<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Tooth Hole Quality<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Roundness<\/strong>: \u22640.005 mm<\/li>\n\n\n\n<li><strong>Taper<\/strong>: \u22640.005 mm<\/li>\n\n\n\n<li><strong>Surface Roughness<\/strong>: Ra \u2264 1.6 um<\/li>\n\n\n\n<li><strong>Hole Diameter Precision<\/strong>: IT7 standard, tooth hole rate \u2265 99.97%<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Workpiece Material<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>15MnNi4Mo<\/strong><\/li>\n\n\n\n<li><strong>Hardness<\/strong>: HRC38-42<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Engineer Optimization Process<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">After multiple modifications and tests, the final drill received client approval. Below is the optimized tool image: <\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"700\" height=\"882\" src=\"https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/28795974-a663-4ee0-b5e2-8a59ea8d6c78.jpg\" alt=\"\" class=\"wp-image-3444\" style=\"aspect-ratio:3\/4;object-fit:cover\" srcset=\"https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/28795974-a663-4ee0-b5e2-8a59ea8d6c78.jpg 700w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/28795974-a663-4ee0-b5e2-8a59ea8d6c78-238x300.jpg 238w, https:\/\/sdftools.com\/wp-content\/uploads\/2024\/11\/28795974-a663-4ee0-b5e2-8a59ea8d6c78-600x756.jpg 600w\" sizes=\"(max-width: 700px) 100vw, 700px\" \/><\/figure>\n\n\n\n<h4 class=\"wp-block-heading\">Tool Model<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Long Force<\/strong> <strong>Drill QZL \u03c614.288<\/strong><\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">Tool Specifications<\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>KZ, KP Series Long Force Drills<\/strong>\n<ul class=\"wp-block-list\">\n<li><strong>Diameters<\/strong>: D4, 6.35, 11.112<\/li>\n\n\n\n<li><strong>Other Applications<\/strong>: SDF K Series Long Forcei Drills can be widely used in alloy steel, stainless steel, and other material processing.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h4 class=\"wp-block-heading\">Conclusion<\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">The successful application of Shengdefu Long Forcei Drills K Series in oil-rock tooth hole machining not only meets the high precision and surface finish requirements but also significantly reduces production costs. We hope that by sharing this success story, we can help more clients find suitable solutions. If you have any requirements, please contact<a href=\"https:\/\/sdftools.com\/de\/\" data-type=\"link\" data-id=\"www.sdftools.com\"> Shengdefu<\/a> directly, and we will serve you wholeheartedl<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>Abstract This article introduces the successful application of Shandefu Long Force Drills K Series in oil-rock tooth hole machining. Through [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[155],"tags":[],"class_list":["post-3441","post","type-post","status-publish","format-standard","hentry","category-success-cases"],"_links":{"self":[{"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/posts\/3441","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/comments?post=3441"}],"version-history":[{"count":4,"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/posts\/3441\/revisions"}],"predecessor-version":[{"id":3450,"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/posts\/3441\/revisions\/3450"}],"wp:attachment":[{"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/media?parent=3441"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/categories?post=3441"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sdftools.com\/de\/wp-json\/wp\/v2\/tags?post=3441"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}