Características

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Aplicaciones

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Materiales de trabajo

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SDF-NS Series 5-Flute Solid Carbide End Mill

Material

1. High-Quality Fine-Grain Micro-Particle Solid Carbide Material:
   • Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring high hardness and toughness, capable of machining materials with hardness up to HRC 60°.

Design

1. Unique 5-Flute Design:
   • Unique 5-flute design ensures high metal removal rates, suitable for both roughing and semi-finishing operations.
2. Advanced ALTIN Coating Process:
   • Advanced ALTIN (Aluminum Titanium Nitride) coating process significantly enhances tool wear resistance and anti-adhesion properties, extending tool life and improving surface finish.

Functions

1. High Metal Removal Rates:
   • The 5-flute design enables high metal removal rates, making it ideal for roughing operations where large amounts of material need to be removed quickly.
2. Smooth Chip Evacuation:
   • The design ensures smooth chip evacuation, reducing the risk of chip clogging and improving machining efficiency.
3. Excellent Wear Resistance and Anti-Adhesion Properties:
   • The ALTIN coating provides superior wear resistance and anti-adhesion properties, extending the tool’s life and improving the surface finish of the workpiece.
4. High Hardness and Toughness:
   • The high-quality fine-grain micro-particle solid carbide material ensures the tool can handle materials with hardness up to HRC 60°, making it suitable for a wide range of applications.
5. Geometric Accuracy and Surface Quality:
   • Precision grinding on advanced German WALTER five-axis grinders ensures geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.

Aplicaciones

1. Superalloys and Titanium Alloys:
   • Primarily designed for semi-finishing operations on superalloys and titanium alloys, which are commonly used in the aerospace, automotive, and energy sectors.
2. Roughing and Semi-Finishing Operations:
   • Suitable for both roughing and semi-finishing operations, providing versatility in various machining processes.
3. High-Precision Parts:
   • The high geometric accuracy and surface quality make the tool ideal for machining high-precision parts, such as those used in aerospace and medical device manufacturing.
4. Thin-Wall and Complex Components:
   • The smooth chip evacuation and reduced vibration make the tool suitable for machining thin-wall and complex components, ensuring dimensional accuracy and surface finish.