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SDF-O Series Solid Carbide 2-Flute Ball Nose End Mill (Uncoated for Aluminum and Copper)

Material

1. High-Quality Fine-Grain Micro-Particle Solid Carbide Material: Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring high hardness and toughness. This material selection not only guarantees the durability of the tool but also enhances its stability under high-speed cutting conditions.

Design

1. Unique 2-Flute Large Chip Clearance Design: The 2-flute large chip clearance design ensures high metal removal rates and smooth chip evacuation, specifically designed for machining soft materials such as aluminum and copper. The large chip clearance design helps reduce the risk of chip clogging, improving machining efficiency.
2. Uncoated Design: Specifically designed for soft material processing, the uncoated design avoids additional friction and heat effects that coatings might introduce, further extending the tool’s life and improving machining efficiency.

Functions

1. High Metal Removal Rates: The 2-flute large chip clearance design enables the tool to achieve high metal removal rates during machining, particularly suitable for rapid processing of aluminum, copper, and other soft materials.
2. Smooth Chip Evacuation: The optimized design ensures smooth chip evacuation, reducing the risk of chip clogging and improving both machining efficiency and tool life.
3. Low Cutting Forces and Vibration: The 2-flute design effectively reduces cutting forces and vibrations during the machining process, ensuring a smooth and precise surface finish and dimensional accuracy.
4. High Hardness and Toughness: High-quality fine-grain micro-particle solid carbide material ensures the tool has high hardness and toughness, capable of machining materials with hardness up to HRC 45°, suitable for various machining environments.
5. Geometric Accuracy and Surface Quality: Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.

Application Features

1. Efficient Finishing: The 2-flute ball nose design allows the tool to achieve high metal removal rates during finishing operations while maintaining excellent surface finish.
2. Complex Surface Machining: The ball nose design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance.
3. Thin-Wall and Complex Components: The smooth chip evacuation and reduced vibration make the tool suitable for machining thin-wall and complex components, ensuring dimensional accuracy and surface finish.
4. Aluminum and Copper Alloy Machining: Specifically designed for machining soft materials such as aluminum and copper, widely used in industries such as electronics, automotive, and mold manufacturing.