Características

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Aplicaciones

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Materiales de trabajo

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SDF-P Series Tungsten Carbide Full Tooth Unified Thread Milling Cutter – ALCRONA Steel Coating

1. Material y dureza:
   • This milling cutter is made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. Tungsten carbide maintains excellent performance under high-intensity and high-speed cutting conditions, making it suitable for demanding machining environments.
2. Características de diseño:
   • Full Tooth Structure: Designed with a full tooth structure, the tool provides comprehensive cutting coverage along the entire effective length. This design is particularly suitable for machining unified (American) threads, ensuring uniform force distribution on each cutting edge, which improves surface quality and machining efficiency.
   • Applicable Depth: Suitable for workpieces with depths up to twice the diameter, the milling cutter can perform efficient and stable cutting in deeper holes. The optimized geometry and chip evacuation design ensure good chip removal, reducing cutting resistance and preventing chip buildup, thus ensuring a smooth and consistent machining process.
3. Tecnología de revestimiento:
   • ALCRONA Steel Coating: The surface is coated with ALCRONA steel-specific coating, which offers high wear resistance and anti-adhesion properties. This coating effectively reduces friction and heat, protecting both the tool and the workpiece surface. Additionally, the coating has high anti-welding properties, maintaining stability at high temperatures and preventing chip adhesion to the tool, significantly extending tool life.
4. Application Range:
   • High-Volume Production: Suitable for large-scale production of identical specifications, this milling cutter can efficiently machine a large number of similar parts, enhancing production efficiency. It is ideal for industrial applications requiring batch production.
   • Versatile Specifications: Available in a variety of thread sizes, the tool can meet different unified thread requirements, making it easy to use and versatile. Whether for rough or finish machining, it provides consistent and reliable results, meeting high-precision machining requirements.
5. Function and Performance:
   • High Efficiency: The full tooth structure and optimized geometry enable the milling cutter to perform multiple cutting operations in a single pass, significantly improving cutting efficiency. This makes it particularly suitable for applications requiring high productivity.
   • Long Life: The combination of high-quality tungsten carbide material and advanced ALCRONA coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
   • High Precision: Strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for rough or finish machining, it provides consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
6. Application Scenarios:
   • Fabricación mecánica: Suitable for machining unified threads in various mechanical parts such as valves, fittings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Mold Industry: Ideal for machining various mold components, including injection molds, stamping molds, and casting molds. These mold components need high precision and reliable connection performance to ensure the quality and consistency of the final products.
   • Aeroespacial: In the aerospace industry, the milling cutter can be used for machining high-strength alloys and special materials, meeting the requirements for high precision and reliability. For example, engine components, structural parts, etc.
   • Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
   • Industrial Automation Equipment: In industrial automation equipment, the milling cutter can be used for machining critical components such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.
   • Energy Industry: Suitable for machining unified threads in pipe systems in the oil, gas, and chemical industries, ensuring reliable and sealed connections.