Características

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Aplicaciones

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Materiales de trabajo

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SDF-P Series Tungsten Carbide Staggered Tooth Full Profile Thread Milling Cutter – Titanium Alloys / High-Temperature Alloys

1. Material y dureza:
   • This milling cutter is made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. Tungsten carbide maintains excellent performance under high-intensity and high-speed cutting conditions, making it suitable for demanding machining environments. The high hardness and wear resistance of the material ensure that the tool retains its cutting performance even after prolonged use.
2. Características de diseño:
   • Staggered Tooth Design: The staggered tooth design significantly reduces the resistance experienced by the full profile teeth during machining, allowing for higher feed rates and larger cutting volumes. This design not only improves machining efficiency but also extends tool life.
   • Full Tooth Structure: The full tooth structure covers the entire effective length of the tool, providing comprehensive cutting performance. This design is particularly suitable for metric thread machining, ensuring uniform force distribution on each cutting edge, which enhances surface quality and machining efficiency.
   • Geometría optimizada: The geometry of the milling cutter is optimized to ensure efficient chip evacuation and minimal cutting resistance. This not only enhances cutting efficiency but also reduces wear on both the tool and the workpiece.
3. Tecnología de revestimiento:
   • ATNZ Coating: The surface is coated with ATNZ coating, which offers high wear resistance and anti-adhesion properties. This coating effectively reduces friction and heat, protecting both the tool and the workpiece surface. Additionally, the coating has high anti-welding properties, maintaining stability at high temperatures and preventing chip adhesion to the tool, significantly extending tool life. The ATNZ coating also enhances the lubrication properties of the tool, further reducing friction during the cutting process.
4. Application Range:
   • Versatile Applications: Suitable for machining various sizes of metric threads, meeting different size requirements, and ideal for large-scale production. It can efficiently machine a large number of similar parts, enhancing production efficiency.
   • Material Suitability: Particularly effective for machining difficult materials such as titanium alloys and high-temperature alloys, delivering excellent results and high efficiency. These materials are widely used in industries such as aerospace, medical devices, and energy.
5. Function and Performance:
   • High Efficiency: The staggered tooth design and full tooth structure enable the milling cutter to perform multiple cutting operations in a single pass, significantly improving cutting efficiency. This makes it particularly suitable for applications requiring high productivity.
   • Long Life: The combination of high-quality tungsten carbide material and advanced ATNZ coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
   • High Precision: Strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for rough or finish machining, it provides consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
6. Application Scenarios:
   • Aeroespacial: In the aerospace industry, the milling cutter can be used for machining high-strength alloys and special materials, such as titanium alloys and high-temperature alloys, meeting the requirements for high precision and reliability. For example, engine components, structural parts, etc.
   • Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
   • Industrial Automation Equipment: In industrial automation equipment, the milling cutter can be used for machining critical components such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.
   • Energy Industry: Suitable for machining metric threads in pipe systems in the oil, gas, and chemical industries, ensuring reliable and sealed connections.