{"id":5071,"date":"2025-03-04T10:38:17","date_gmt":"2025-03-04T02:38:17","guid":{"rendered":"https:\/\/sdftools.com\/?page_id=5071"},"modified":"2025-03-04T12:45:12","modified_gmt":"2025-03-04T04:45:12","slug":"success-cases-2","status":"publish","type":"page","link":"https:\/\/sdftools.com\/ru\/success-cases-2\/","title":{"rendered":"success cases"},"content":{"rendered":"
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success cases<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\u0414\u043e\u043c\/\u0441\u043b\u0443\u0436\u0431\u0430<\/span><\/span><\/span><\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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success cases 1<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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A Defense Conglomerate (Honeycomb Structure Machining for Y-20 Transport Aircraft)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: Aviation-grade aluminum alloy honeycomb structures prone to deformation; conventional tools caused severe vibration with <30min tool life.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: Customized 600mm large-diameter carbide end mill with optimized helix angle + vibration-damping coating and expanded chip flutes.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: 50% machining efficiency improvement, 2-hour tool lifespan achieved, meeting annual production demand of 50 aircraft.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 2<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Huawei Technologies (High-gloss Chamfering for Titanium Alloy Phone Frames)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: Mirror finish required for micro-radius chamfers (R0.05mm) on titanium frames with \u00b10.003mm tolerance.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: 0.2mm ultra-fine grain tungsten steel ball-nose cutter with PVD nano-coating + dynamic balancing design.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: Yield rate increased from 82% to 98%, tools maintained edge integrity through 8,000 continuous cycles.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 3<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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New Energy Vehicle Motor Housing Supplier<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: Severe built-up edge in silicon-aluminum alloy deep cavity machining, surface roughness exceeding Ra1.6.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: Variable-rake stepped milling cutter with TiAlCrN coating to reduce friction coefficient.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: 25% cycle time reduction, 3\u00d7 tool life extension, achieving annual cost savings of 1.2 million RMB.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 4<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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China's Leading Cable Mold Manufacturer (HRC65 Tungsten Carbide Die Machining)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: Over 40% edge chipping rate in tungsten carbide die cavity machining (HRC65).<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: Dual-layer composite coating (AlTiN+MoS2) spiral end mill with optimized edge passivation.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: 35% efficiency improvement, IT5-grade die accuracy achieved, 100% repeat order rate.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 5<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Aerospace Fuel Tank Manufacturer (Inconel 718 Thin-wall Machining)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: >0.1mm deformation in 2mm-thick Inconel 718 thin-wall components.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: Low-depth-of-cut high-feed mill with negative rake angle + high-pressure internal coolant channels.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: Deformation controlled within 0.03mm, tool lifespan reached 2.2\u00d7 industry benchmark.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 6<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Medical Device Leader (Cobalt-Chromium-Molybdenum Alloy Joint Machining)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: Burr formation in biocompatible material machining requiring ISO Class 5 cleanliness.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: 5-axis dedicated polishing cutter with nano-diamond coating + specialized edge reinforcement.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: Achieved Ra0.2\u03bcm surface roughness, eliminating post-machining manual polishing.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 7<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Wind Turbine Blade Mold Supplier<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: Delamination defects in GFRP machining with 10\u00d7 faster tool wear vs metal cutting.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: PCD-coated milling cutter with 72\u00b0 helix angle for optimized fiber cutting.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: 800-hour mold service life, 60% dust reduction during processing.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases 8<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Case 8: High-speed Train Gearbox Supplier<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Challenge: 180min\/part cycle time for 18CrNiMo7-6 carburized steel gear profile machining.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Solution: Modular indexable gear cutter with dual-positive rake insert design.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Results: Cycle time reduced to 110min, tool change frequency decreased by 70%.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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success cases Home\/Service success cases 1 A Defense Conglomerate (Honeycomb Structure Machining for Y-20 Transport Aircraft) Challenge: Aviation-grade aluminum alloy 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