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SDF-P Series Tungsten Carbide Single-Flute Wide-Range Thread Mill with ALCRONA Coating

Product Overview

The SDF-P series tungsten carbide single-flute wide-range thread mill is specifically designed for machining steel. This tool combines advanced material science, innovative design, and high-performance ALCRONA coating technology to address demanding machining applications and provide superior performance and reliability.

Product Features

1. High-Quality Tungsten Carbide Substrate: Uses high-quality tungsten carbide substrate, ensuring stable performance under CNC high-speed cutting conditions, suitable for high-intensity machining environments. This material is known for its excellent hardness and toughness, capable of withstanding high loads and speeds.
2. Single-Flute Design: The single-flute design reduces cutting resistance, enhancing the tool’s versatility and ease of operation, and aiding in efficient chip evacuation, preventing chip accumulation, and ensuring smooth and consistent cutting.
3. Wide-Range Machining Capability: By adjusting the feed rate and rotational speed, the mill can process multiple thread specifications, suitable for various thread sizes and pitches, offering high flexibility and adaptability.
4. ALCRONA Coating: The ALCRONA coating provides excellent hardness and thermal stability, effectively reducing cutting temperature, extending tool life, reducing cutting forces, and improving surface quality. This specialized steel coating performs exceptionally well under high temperatures and high loads, significantly enhancing machining efficiency.
5. Advanced German WALTER Five-Axis Grinding: Utilizes advanced German WALTER five-axis grinding to ensure the geometric precision and surface quality of the tool, guaranteeing consistent performance and strict tolerances. This high-precision grinding technology ensures that each tool has superior reliability and consistency.

Functions

• Versatile Machining: The SDF-P series thread mill can process a wide range of thread sizes and pitches, making it suitable for various machining needs, from standard threads to non-standard threads.
• High Efficiency: The single-flute design and ALCRONA coating work together to reduce cutting forces and increase cutting speed, thus improving production efficiency. This design is particularly effective when machining steel.
• Precision and Quality: The design and coating of the tool ensure high precision and excellent surface quality, meeting the stringent requirements of high-tech industries such as aerospace and automotive. Even in complex part machining, it maintains consistent precision and surface finish.
• Durability and Reliability: The combination of high-quality tungsten carbide substrate and advanced ALCRONA coating technology ensures the tool’s durability and reliability in harsh machining conditions. The long life and high reliability of the tool reduce replacement frequency and lower production costs.

Applications

• Aerospace Industry: Suitable for machining steel components in aircraft parts, where high precision and reliability are critical. The SDF-P series thread mill ensures the high-quality machining of these key components.
• Automotive Industry: Suitable for machining high-performance parts such as engine components and transmission parts, which require high-strength materials. The SDF-P series thread mill can efficiently and accurately complete the threading of these parts.
• Machine Manufacturing: Suitable for machining threads in various machine tools, molds, and tools. The SDF-P series thread mill ensures the high precision and surface quality of these devices.
• General Engineering: Suitable for various engineering applications requiring high-quality threads, such as precision machinery and tool manufacturing. The SDF-P series thread mill meets the strict requirements of these applications, providing reliable machining solutions.