Завод фрезерных и режущих инструментов sdftools

SDF-P Series Tungsten Carbide Three-tooth, 2D metric thread milling cutter for Titanium/High-temperature alloys

  • Made from high-quality tungsten carbide and coated with an ATNZ coating specifically designed for high-temperature alloys and titanium alloys, enhancing the tool’s resistance to chip adhesion and high-temperature melting, thereby significantly extending its service life.
  • The triple tooth design improves cutting efficiency, making it particularly suitable for machining small-diameter threads.
  • The double-diameter size increases the tool’s rigidity and strength, ensuring greater stability during machining, reducing vibration and deformation, and improving machining accuracy.
  • Optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
  • Specifically designed for machining difficult-to-cut materials such as high-temperature alloys and titanium alloys, it is ideal for high-precision applications in precision mechanical parts and aerospace components.
ico/流程/技术
Высочайшая экономичность при равном качестве
ico/流程/生产配送
Большой запас, доставка в течение 1-2 дней
ico/流程/生产优化
Профессиональная команда предлагает руководство по резке
ico/流程/持续优化
Бесплатный возврат/обмен при неудовлетворительном результате пробной резки

Характеристики





Приложения


Материалы для работы






SDF-P Series Tungsten Carbide Triple Tooth Double-Diameter Metric Thread Milling Cutter for High-Temperature Alloys and Titanium Alloys

  1. Особенности конструкции:
    • Triple Tooth Design: This SDF-P series thread milling cutter features a triple tooth design, enabling multi-point cutting and significantly improving cutting efficiency. This design is particularly suitable for machining small-diameter threads, ensuring an efficient cutting process.
    • Double-Diameter Size: The milling cutter has a double-diameter size, meaning its diameter is twice the standard diameter. This design increases the tool’s rigidity and strength, making it more stable during machining, reducing vibration and deformation, and improving machining accuracy.
    • Оптимизированная геометрия: Optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
  2. Material and Coating:
    • High-Quality Tungsten Carbide Base: Made from high-purity, high-performance tungsten carbide, this material has extremely high hardness and wear resistance, ensuring excellent performance and long service life under high-intensity and high-speed cutting conditions.
    • ATNZ Coating: The surface is coated with an ATNZ coating specifically designed for high-temperature alloys and titanium alloys. This high-performance coating enhances the tool’s resistance to chip adhesion and high-temperature melting, significantly extending its service life and improving the surface finish quality of the machined materials.
  3. Function and Performance:
    • High Rigidity and Strength: The double-diameter size design increases the tool’s rigidity and strength, ensuring greater stability during machining, reducing vibration and deformation, and improving machining accuracy.
    • High Wear Resistance: The combination of the ATNZ coating and high-quality tungsten carbide material ensures extremely high wear resistance, extending the tool’s service life.
    • High Precision: Through precision grinding processes, the milling cutter achieves high geometric accuracy and consistency, enabling high-precision thread machining. Whether for roughing or finishing, it meets high standards of machining requirements.
    • Efficient Chip Evacuation: The optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
  4. Поля приложений:
    • Wide Applicability: This SDF-P series thread milling cutter is specifically designed for machining difficult-to-cut materials such as high-temperature alloys and titanium alloys. These materials typically have high hardness and strength, requiring high-performance tools.
    • Specific Applications: It is particularly suitable for machining small-diameter threads, such as precision mechanical parts and aerospace components. These applications often require strict precision and surface quality.
    • Complex Workpieces: The milling cutter is suitable for machining various complex geometries, such as deep holes and long pipes, and can handle multiple machining challenges, ensuring consistent and high-quality results.
  5. Comprehensive Advantages:
    • High Efficiency: The triple tooth design and optimized geometry ensure efficient cutting processes, increasing production efficiency.
    • Long Service Life: The combination of high-quality tungsten carbide and the ATNZ coating significantly extends the tool’s service life, reducing the frequency of replacements and lowering production costs.
    • High Precision: Precision grinding processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements.
    • Stability: The double-diameter size and optimized design ensure the tool’s stability and consistency during machining, reducing vibration and deformation, and improving machining accuracy.
Тип флейты

Thread Mill

Покрытие

ATNZ

Стандарты

Number of Thread

Triple-Thread

Обрабатываемый материал

Размеры

Номер заказа Технические характеристики Pitch
P
Резка
Диаметр
Φ
Clearance
diameter
D2
Clearance
length
H
Хвостовик
Диаметр
D
В целом
Длина
L
Number
of Flutes
T
MP127355ASH-07304320Y4505 M1.0 0.25 0.73 0.43 2 4 50 3
MP127355ASH-09206224Y4505 M1.2 0.25 0.92 0.62 2.4 4 50 3
MP127355ASH-10506528Y4505 M1.4 0.3 1.05 0.65 2.8 4 50 3
MP127355ASH-1207832Y4505 M1.6 0.35 1.2 0.78 3.2 4 50 3
MP127355ASH-1207832Y6505 M1.6 0.35 1.2 0.78 3.2 6 50 3
MP127355ASH-1409836Y4505 M1.8 0.35 1.4 0.98 3.6 4 50 3
MP127355ASH-15510540Y4505 M2.0 0.4 1.55 1.05 4 4 50 3
MP127355ASH-15510540Y6505 M2.0 0.4 1.55 1.05 4 6 50 3
MP127355ASH-171150Y4505 M2.2 0.45 1.7 1.1 5 4 50 3
MP127355ASH-2014550Y4505 M2.5 0.45 2 1.45 5 4 50 3
MP127355ASH-2014550Y6505 M2.5 0.45 2 1.45 5 6 50 3
MP127355ASH-241860Y4505 M3.0 0.5 2.4 1.8 6 4 50 3
MP127355ASH-241860Y6505 M3.0 0.5 2.4 1.8 6 6 50 3
MP127355ASH-2752080Y4505 M3.5 0.6 2.75 2 8 4 50 3
MP127355ASH-3152380Y4505 M4.0 0.7 3.15 2.3 8 4 50 3
MP127355ASH-3152380Y6505 M4.0 0.7 3.15 2.3 8 6 50 3
MP127355ASH-3525590Y4505 M4.5 0.75 3.5 2.55 9 4 50 3
MP127355ASH-403010Y4505 M5.0 0.8 4 3 10 4 50 3
MP127355ASH-403010Y6505 M5.0 0.8 4 3 10 6 50 3
MP127355ASH-483612Y6505 M6.0 1 4.8 3.6 12 6 50 3
MP127455ASH-64816Y6505 M8.0 1 6 4.8 16 6 50 4
MP127455ASH-64516Y6505 M8.0 1.25 6 4.5 16 6 50 4
MP127455ASH-86820Y8605 M10 1 8 6.8 20 8 60 4
MP127455ASH-86220Y8605 M10 1.5 8 6.2 20 8 60 4
MP127455ASH-108724Y10755 M12 1 10 8.7 24 10 75 4
MP127455ASH-1024Y10755 M12 1.25 10 24 10 75 4
MP127455ASH-108124Y10755 M12 1.5 10 8.1 24 10 75 4
MP127455ASH-107824Y10755 M12 1.75 10 7.8 24 10 75 4
MP127455ASH-1210128Y12755 M14 1.5 12 10.1 28 12 75 4
MP127455ASH-107528Y10755 M14 2 10 7.5 28 10 75 4
MP127455ASH-129532Y12755 M16 2 12 9.5 32 12 75 4
MP127455ASH-1412132Y141005 M16 1.5 14 12.1 32 14 100 4
MP127455ASH-1351132Y141005 M16 2 13.5 11 32 14 100 4
MP127455ASH-14838Y161005 M18 2.5 14.8 38 16 100 4
MP127455ASH-1614140Y161005 M20 1.5 16 14.1 40 16 100 4
MP127655ASH-1612640Y161005 M20 2.5 16 12.6 40 16 100 6
MP127655ASH-161248Y161005 M24 3 16 12 48 16 100 6

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