Features

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Applications

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Work Materials

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SDF-S Series HRC 60° High Hardness Solid Carbide Micro-Diameter 2-Flute End Mill 

Design Features

1. Optimized Cutting Edge Geometry
   • The optimized cutting edge geometry ensures high metal removal rates and smooth chip evacuation, making it particularly suitable for high-precision and high-performance machining.
   • High Metal Removal Rates and Smooth Chip Evacuation: The optimized cutting edge geometry ensures high metal removal rates and smooth chip evacuation, making it particularly suitable for high-precision and high-performance machining.
2. Large Chip Clearance Design
   • The large chip clearance design ensures smooth chip evacuation, preventing chip clogging and extending tool life.
   • Prevents Chip Clogging and Extends Tool Life: The large chip clearance design ensures smooth chip evacuation, preventing chip clogging and extending tool life.
3. Advanced AITiSiN Coating
   • The surface is coated with an advanced AITiSiN coating, which significantly enhances wear resistance and anti-adhesion properties, extending tool life and improving surface finish.
   • Enhances Wear Resistance and Anti-Adhesion Properties: The advanced AITiSiN coating significantly enhances wear resistance and anti-adhesion properties, extending tool life and improving surface finish.
4. High-Quality Solid Carbide Construction
   • Made from high-quality fine-grain micro-particle solid carbide material, ensuring the tool has high hardness and toughness, capable of machining materials with hardness up to HRC 60°.
   • High Hardness and Toughness: Made from high-quality fine-grain micro-particle solid carbide material, ensuring the tool has high hardness and toughness, capable of machining materials with hardness up to HRC 60°.
5. Precision Grinding with Advanced German WALTER 5-Axis Grinder
   • Precision grinding using the advanced German WALTER 5-axis grinder ensures geometric accuracy and surface quality, guaranteeing consistent performance and strict tolerances.
   • Geometric Accuracy and Surface Quality: Precision grinding using the advanced German WALTER 5-axis grinder ensures geometric accuracy and surface quality, guaranteeing consistent performance and strict tolerances.

Functions

1. High Metal Removal Rates
   • The optimized cutting edge geometry and large chip clearance design achieve extremely high metal removal rates, significantly improving machining efficiency.
   • Efficient Machining: The optimized cutting edge geometry and large chip clearance design achieve extremely high metal removal rates, significantly improving machining efficiency.
2. Excellent Surface Finish
   • The combination of the AITiSiN coating and advanced grinding technology ensures a high-quality surface finish, reducing the need for additional finishing processes.
   • High-Quality Surface Finish: The combination of the AITiSiN coating and advanced grinding technology ensures a high-quality surface finish, reducing the need for additional finishing processes.
3. Extended Tool Life and High Reliability
   • The AITiSiN coating and high-quality carbide material ensure long tool life and high reliability, reducing replacement frequency and maintenance costs.
   • Long Tool Life and High Reliability: The AITiSiN coating and high-quality carbide material ensure long tool life and high reliability, reducing replacement frequency and maintenance costs.

Applicable Milling Methods

1. Face Milling
   • Suitable for efficient face milling, ensuring a flat and smooth surface.
   • Efficient Face Milling: Suitable for efficient face milling, ensuring a flat and smooth surface.
2. Side Milling
   • Suitable for precise side milling, ensuring accurate and smooth edges.
   • Precise Side Milling: Suitable for precise side milling, ensuring accurate and smooth edges.
3. Slot Milling
   • Suitable for deep slot milling, ensuring consistent depth and width.
   • Consistent Slot Milling: Suitable for deep slot milling, ensuring consistent depth and width.
4. 3D Contour Milling
   • Suitable for precise 3D contour milling, ensuring complex geometric shapes.
   • Precise 3D Contour Milling: Suitable for precise 3D contour milling, ensuring complex geometric shapes.

Application Fields

1. Mold and Die Making
   • Suitable for precision machining of molds and dies, capable of achieving complex surfaces and detailed features, ensuring high precision and long life of the molds.
   • High-Precision Mold and Die Making: Suitable for precision machining of molds and dies, capable of achieving complex surfaces and detailed features, ensuring high precision and long life of the molds.
2. Aerospace Industry
   • Suitable for high-performance machining in the aerospace industry, capable of machining high-hardness and high-precision parts, meeting stringent performance requirements.
   • High-Performance Aerospace Machining: Suitable for high-performance machining in the aerospace industry, capable of machining high-hardness and high-precision parts, meeting stringent performance requirements.
3. Precision Engineering
   • Suitable for high-precision machining in fields such as precision machinery and electronic devices, ensuring high-quality and reliable products.
   • High-Precision Engineering: Suitable for high-precision machining in fields such as precision machinery and electronic devices, ensuring high-quality and reliable products.
4. Automotive Manufacturing
   • Suitable for machining automotive components, achieving efficient and high-precision machining, improving production efficiency and product quality.
   • Efficient Automotive Component Machining: Suitable for machining automotive components, achieving efficient and high-precision machining, improving production efficiency and product quality.
5. Medical Devices
   • Suitable for precision machining of medical devices, ensuring high precision and reliability of medical equipment.
   • High-Precision Medical Device Machining: Suitable for precision machining of medical devices, ensuring high precision and reliability of medical equipment.

Summary

The SDF-S Series HRC 60° High Hardness Solid Carbide Micro-Diameter 2-Flute End Mill with AITiSiN Coating is a high-performance precision machining tool. Its optimized cutting edge geometry and large chip clearance design ensure high metal removal rates and efficient chip evacuation. The advanced AITiSiN coating enhances wear resistance and reduces friction, extending tool life and improving surface finish. Made from high-quality fine-grain micro-particle solid carbide, it can machine materials with hardness up to HRC 60°. Precision grinding using the advanced German WALTER 5-axis grinder ensures geometric accuracy and surface quality, guaranteeing consistent performance and strict tolerances. Suitable for a wide range of high-precision machining applications, it is an ideal choice for industries such as mold making, aerospace, and precision engineering.