Features

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Applications

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Work Materials

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SDF-S Series HRC 60° High Hardness Solid Carbide Micro-Diameter 2-Flute Ball Nose End Mill

Product Features

1. Unique Cutting Edge Design
   • Uses an optimized cutting edge design to ensure high metal removal rates and smooth chip evacuation. This design not only improves processing efficiency but also reduces cutting forces, extending the tool’s lifespan.
2. Advanced ALTiSiN Coating Process
   • The tool surface is coated with an advanced ALTiSiN coating, which significantly enhances wear resistance and anti-adhesion properties. This not only extends the tool’s lifespan but also improves the surface finish, reducing the need for secondary processing.
3. High-Quality Fine-Grain Micro-Particle Solid Carbide Material
   • Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring the tool has high hardness and toughness. This material can machine materials with hardness up to HRC 60°, making it suitable for various high-hardness materials’ precision processing.
4. Precision Grinding with Advanced German WALTER 5-Axis Grinder
   • Precision grinding is performed using an advanced German WALTER 5-axis grinder, ensuring geometric accuracy and surface quality. This high-precision grinding process guarantees consistent performance and strict tolerance requirements.
5. Quality Inspection with German ZOLLER Equipment
   • Strict quality inspection is conducted using German ZOLLER equipment, ensuring each tool has high and stable performance. This inspection equipment can accurately measure various parameters of the tool, ensuring it meets high standards.

Functions

1. High Metal Removal Rate
   • The optimized cutting edge design and large chip clearance design enable the tool to achieve extremely high metal removal rates, significantly improving processing efficiency.
2. Excellent Surface Finish
   • The combination of ALTiSiN coating and advanced grinding technology ensures a high-quality surface finish, reducing the need for additional finishing processes.
3. Long Life and High Reliability
   • The high-quality carbide material and advanced coating technology ensure the tool’s long life and high reliability, reducing replacement frequency and maintenance costs.

Milling Methods

1. Face Milling
   • Suitable for efficient face milling, ensuring a flat and smooth surface.
2. Side Milling
   • Suitable for precise side milling, ensuring accurate and smooth edges.
3. Slot Milling
   • Suitable for deep slot milling, ensuring consistent depth and width.
4. 3D Contour Milling
   • Suitable for precise 3D contour milling, ensuring complex geometric shapes.

Materials Processed

• High Hardness Materials: Such as hardened steel (HRC 6O°), stainless steel, and other alloy steels.
• Conventional Materials: Such as aluminum alloys and carbon steel.

Application Industries

1. Mold and Die Making
   • Suitable for precision machining of molds and dies, capable of achieving complex surfaces and detailed features, ensuring high precision and long life of the molds.
2. Aerospace
   • Suitable for high-performance machining in the aerospace industry, capable of machining high-hardness and high-precision parts, meeting stringent performance requirements.
3. Precision Engineering
   • Suitable for high-precision machining in fields such as precision machinery and electronic devices, ensuring high-quality and reliable products.
4. Automotive Manufacturing
   • Suitable for machining automotive components, achieving efficient and high-precision machining, improving production efficiency and product quality.
5. Medical Devices
   • Suitable for precision machining of medical devices, ensuring high precision and reliability of medical equipment.

Summary

The SDF-S Series HRC 60° High Hardness Solid Carbide Micro-Diameter 2-Flute Ball Nose End Mill is a high-performance precision machining tool. Its unique cutting edge design, advanced ALTiSiN coating, high-quality carbide material, precision grinding with a German WALTER 5-axis grinder, and strict quality inspection with German ZOLLER equipment ensure efficient, high-precision, and long-lasting performance in high-hardness material processing. It is ideal for various high-precision applications in industries such as mold making, aerospace, precision engineering, automotive manufacturing, and medical devices.