Features

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Applications

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Work Materials

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SDF-NE Series 6-Flute Radius End Mill

Material

1. Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring high hardness and toughness, capable of machining materials with hardness up to HRC 60°.

Design

1. 6-flute radius end mill design, primarily for finishing operations on difficult-to-machine materials such as superalloys and titanium alloys.
2. Advanced ALTiSiN coating process, significantly enhancing tool wear resistance and anti-adhesion properties, extending tool life and improving surface finish.

Functions

1. High Metal Removal Rates: The 6-flute design enables efficient material removal, particularly suitable for finishing operations.
2. Smooth Chip Evacuation: The design ensures smooth chip evacuation, reducing the risk of chip clogging and improving machining efficiency.
3. Excellent Wear Resistance and Anti-Adhesion Properties: The ALTiSiN coating provides superior wear resistance and anti-adhesion properties, extending the tool’s life and improving the surface finish of the workpiece.
4. High Hardness and Toughness: The high-quality fine-grain micro-particle solid carbide material ensures the tool can handle materials with hardness up to HRC 60°.
5. Geometric Accuracy and Surface Quality: Precision grinding on advanced German WALTER five-axis grinders ensures geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.

Application Features

1. Efficient Finishing: The 6-flute radius design allows the tool to achieve high metal removal rates during finishing operations while maintaining excellent surface finish.
2. Complex Surface Machining: The radius flute design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance.
3. Thin-Wall and Complex Components: The smooth chip evacuation and reduced vibration make the tool suitable for machining thin-wall and complex components, ensuring dimensional accuracy and surface finish.
4. Superalloys and Titanium Alloys: Primarily designed for finishing operations on superalloys and titanium alloys, which are commonly used in the aerospace, automotive, and energy sectors.