Features

---

Applications

---

Work Materials

---

SDF-S Series Super-Hard Solid Carbide Micro-Diameter 2-Flute Ball Nose End Mill

Material

1. High-Quality Fine-Grain Micro-Particle Solid Carbide Material: Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring high hardness and toughness. This material selection not only guarantees the durability of the tool but also enhances its stability under high-speed cutting conditions.

Coating

1. Highly Wear-Resistant DP Coating: Utilizes a highly wear-resistant DP coating, significantly enhancing the tool’s wear resistance and anti-adhesion properties, extending tool life and improving surface finish.

Design

1. Advanced Grinding Processes: Advanced grinding processes achieve ultra-high precision in the cutting edge diameter and shank diameter, ensuring the tool meets the high precision requirements of precision mold and component machining.
2. Micro-Diameter Design: The micro-diameter design allows the tool to perform fine and complex machining, particularly suitable for small and precision parts. This design achieves higher machining accuracy and finer surface finishes.
3. Ball Nose Design: The ball nose design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance, ideal for high-precision and complex component machining.
4. Radius Transition Structure: The radius transition structure ensures high resistance to breakage, enabling long-term machining of hardened steels.

Functions

1. High-Precision Machining: Advanced grinding processes achieve ultra-high precision in the cutting edge diameter and shank diameter, suitable for precision mold and component machining, ensuring high accuracy and surface quality.
2. High Wear Resistance and Anti-Adhesion: The highly wear-resistant DP coating significantly enhances the tool’s wear resistance and anti-adhesion properties, extending tool life and improving the surface finish of the workpiece.
3. High Breakage Resistance: The radius transition structure ensures high resistance to breakage, enabling the tool to maintain stable performance during long-term machining of hardened steels, reducing the risk of tool damage.
4. Geometric Accuracy and Surface Quality: Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.
5. High and Stable Quality Inspection: Inspected using German ZOLLER measuring equipment, ensuring high and stable tool quality.

Application Features

1. Precision Mold Machining: Suitable for precision mold machining, ensuring high accuracy and surface quality.
2. Small and Precision Parts Machining: The micro-diameter design allows the tool to perform fine and complex machining, particularly suitable for small and precision parts.
3. Complex Surface Machining: The ball nose design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance.
4. Hardened Steel Machining: The radius transition structure and highly wear-resistant coating enable the tool to maintain stable performance during long-term machining of hardened steels, reducing the risk of tool damage.
5. High Accuracy and Surface Quality: Suitable for applications requiring high accuracy and surface quality, such as in the electronics, automotive, and mold manufacturing industries.