Features

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Applications

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Work Materials

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SDF-W Series Solid Carbide 3-Flute Tapered End Mill, Uncoated, for Copper and Aluminum Alloys

Product Features

1. High Hardness and Toughness:
   • Made from high-quality fine-grain solid carbide material, ensuring the tool has high hardness and toughness. This material maintains excellent performance in high-strength and high-hardness machining environments, particularly suitable for efficient machining of copper and aluminum alloys.
2. Unique 3-Flute Cutting Edge Design:
   • Unique 3-flute cutting edge design increases cutting efficiency, reduces machining time, and improves surface finish. The optimized cutting edge geometry ensures high metal removal rates and excellent cutting performance, especially for complex surfaces and high-precision machining.
3. Precision Tapered Design:
   • Precision tapered design ensures high accuracy and stability, suitable for efficient taper machining of various materials. This design achieves precise contour matching, reduces machining errors, and improves efficiency.
4. Uncoated Design:
   • Uncoated design reduces the potential impact of coatings on the material, improving machining accuracy and surface quality. The uncoated design also reduces the risk of coating peeling, extending tool life.
5. Smooth Chip Evacuation Grooves:
   • Designed with smooth chip evacuation grooves to ensure chips are smoothly expelled, reducing chip clogging and improving machining efficiency and tool life. Optimized chip evacuation grooves help maintain tool cleanliness and efficient operation.
6. High Precision and Surface Quality:
   • Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality. Strict tolerances and consistent performance meet the requirements of high-precision machining, suitable for applications with high precision demands.

Machining Methods

• Efficient Metal Removal:
  • Unique 3-flute cutting edge design and optimized helix angle ensure high metal removal rates, reducing machining time.
• Smooth Chip Evacuation:
  • Smooth chip evacuation grooves ensure chips are smoothly expelled, reducing chip clogging and improving machining efficiency.
• High Precision Machining:
  • Advanced manufacturing and inspection processes ensure high precision, suitable for high-precision machining applications.
• Long Life and High Toughness:
  • High-quality fine-grain solid carbide material and uncoated design ensure long tool life and high toughness, reducing replacement frequency and maintenance costs.

Applications

1. Copper and Aluminum Alloy Machining:
   • Particularly suitable for machining copper and aluminum alloys, such as molds, precision parts, and aerospace components. The uncoated design reduces the potential impact of coatings on the material, improving machining accuracy and surface quality.
2. Taper Machining:
   • Specifically designed for machining tapered slots and tapered holes, ensuring precise contour and depth control. The precision tapered design and optimized helix angle ensure stability and reliability during machining.
3. Precision Parts Machining:
   • Suitable for machining precision parts, such as mold inserts and precision mechanical components, ensuring high precision and stability. High precision and good surface quality meet the requirements of precision machining.