SDF-P Series Solid Carbide Single-Thread Thread Mill for Steel

Product Features

1. High-Quality Material:
   • Made from high-precision fine-grain solid carbide material, ensuring the tool has extremely high hardness and toughness. This material maintains excellent performance in high-strength and high-hardness machining environments, particularly suitable for general steel materials.
2. Thread Angle:
   • The thread angle is 60°, conforming to international standards, and it is suitable for various thread specifications and types. This standard angle ensures high precision and consistency of the threads, applicable to multiple industrial standards and special applications.
3. Single-Thread Design:
   • The single-thread design results in low cutting resistance, high versatility, and easy use. The single-thread design reduces the concentration of cutting forces, decreases tool wear rate, and extends tool life. This design is particularly suitable for applications with few threads but multiple thread specifications, such as prototype parts.
4. Extended Clearance Design:
   • The extended clearance design is particularly suitable for deep holes and complex thread types. This design effectively reduces interference during deep hole machining, improves processing efficiency and accuracy. The clearance design also ensures smooth chip evacuation, reduces chip blockage, and enhances processing stability.
5. ALCRONA Coating:
   • Equipped with a specialized ALCRONA coating for steel, enhancing the tool’s wear resistance and corrosion resistance. This coating effectively reduces friction during cutting, lowers cutting temperatures, and further extends the tool’s service life and machining efficiency. ALCRONA coating also has excellent high-temperature performance, suitable for high-speed cutting and heavy-duty machining.

Milling Methods

1. Efficient Metal Removal:
   • Optimized cutting edge geometry and single-thread design ensure high metal removal rates, reducing machining time while maintaining stability and reducing vibration. This design is particularly suitable for rapid machining and high-precision applications.
2. Smooth Chip Evacuation:
   • Smooth chip evacuation grooves and extended clearance design ensure that chips are smoothly expelled, reducing chip blockage and improving machining efficiency. Optimized chip evacuation grooves help maintain tool cleanliness and efficient operation.
3. High Precision Machining:
   • Advanced manufacturing and inspection processes ensure high precision of the tool, suitable for high-precision machining applications. Precisely ground edges and consistent performance meet the highest precision standards. The extended clearance design further enhances the accuracy and stability of deep hole machining.
4. Long Life and High Toughness:
   • High-quality fine-grain solid carbide material and ALCRONA coating ensure the tool’s long life and high toughness. This reduces the need for frequent tool changes, lowering maintenance costs. ALCRONA coating also has excellent high-temperature performance, suitable for high-speed cutting and heavy-duty machining.

Applications

1. General Steel Material Machining:
   • Particularly suitable for thread machining of general steel materials, such as carbon steel and alloy steel. The high hardness and toughness of the material ensure excellent performance in these materials.
2. Prototype Part Machining:
   • Ideal for machining prototype parts, especially when the number of threads is small but the thread specifications are varied. The single-thread design results in low cutting resistance, high versatility, and easy use, making it particularly suitable for rapid prototyping and small batch production.
3. Deep Hole and Complex Thread Machining:
   • Suitable for deep holes and complex thread types, such as those found in mold manufacturing, aerospace, and automotive components. The extended clearance design ensures stability and accuracy in deep hole machining, reducing tool interference.
4. Custom Threads:
   • In addition to standard metric threads, custom imperial and American threads can also be produced to meet different customer needs. The 60° thread angle and single-thread design ensure high precision and consistency of the threads.