sdftools Milling and Cutting Tool Factory

Carbide End Mills

SDFTools G-Series General-Purpose Solid Carbide End Mills – High-Efficiency Solution for 300+ Working Conditions

General-Purpose End Mills: Efficient Machining, Cost Reduction & Extended Tool Life

In today’s global manufacturing landscape where higher efficiency and lower costs are paramount, tool users frequently face challenges such as brand complexity, model confusion, management difficulties, high costs, and unpredictable tool life. Additionally, with the increasing diversity of machining materials, selecting cost-effective and highly versatile tools has become an industry pain point.

To address these issues, SDFTools introduces the new G-Series General-Purpose Solid Carbide End Mills, specifically designed for 10+ material groups, 5+ machining methods, 3+ cooling conditions, and 2+ part types. Covering 300+ application scenarios, these tools significantly simplify the tool selection process. Through comprehensive upgrades in tool materials, structural design, coating technology, and more, the overall performance and predictable tool life have been greatly enhanced.

General-Purpose Solid Carbide End Mills
General-Purpose Solid Carbide End Mills

Why Choose SDFTools G-Series General-Purpose End Mills?

1. Exceptional Versatility – One Tool for Multiple Applications

Wide Material Compatibility:

Suitable for materials including P, M, K, N, H, etc., enabling efficient milling of carbon steel, alloy steel, tool steel, stainless steel, cast iron, and more. Capable of machining high-hardness steels up to 45 HRC.

Meterial group

Full Process Coverage:

G-Series general-purpose tools support all CNC machining scenarios.

Ball Nose End Mills: Side milling, dynamic milling, face milling, contour milling, helical interpolation milling, slot milling, ramp milling.

Flat End Mills: Side milling, shoulder milling.

Ball End Mills: Profile milling.

machining

Adaptability to Various Cooling Methods:

G-Series tools deliver high efficiency under different cooling conditions, including air, water, and oil cooling.

cooling

Diverse Industry Applications:

Ideal for both high-efficiency machining of general parts and high-precision mold processing.

While achieving superior versatility, the G-Series also significantly improves overall performance and predictable tool life.

2. Four Core Technologies for Comprehensive Performance Upgrade

Ultra-Fine Grain Substrate

High toughness + high hardness, suitable for both high and low cutting speeds.

Enhanced wear resistance due to special formulations and precision sintering processes.

PVD Nano Multilayer Composite Coating

Improved wear resistance, adaptable to various cooling conditions.

Excellent high-temperature stability for better edge protection.

Optimized Structural Design

Unequal tooth pitch + variable helix angles to reduce machining vibrations.

Reinforced core thickness for superior chipping resistance.

Predictable Tool Life

Research on substrate, coating, and structural compatibility ensures controlled tool wear.

SDFTools G-Series Machining Case Studies

Case 1: The service life of G series flat-end milling cutters is increased by at least 13% ~ 50%

G SeriesBrand ABrand B
Time (min)275244183
Tool ModelFlat End Mill
Workpiece MaterialNAK 80 (HRC 30-35)
Part Name/ApplicationGeneral Industry
Cutting Speed (Vc)Vc=80m/min
Feed per Tooth (Fz)Fz=0.06mm/t
Depth of Cut (Ap)Ap=6mm
Width of Cut (Ae)Ae=1mm
Milling MethodSide Milling
CoolingDry Cutting
Overhang20
Machining EquipmentMikron MILL E 500U

Case 2: The wear value of G-series arc milling cutters is reduced by 15% – 53%

G SeriesBrand ABrand B
Milling Length (m)200200183
Tool ModelRadius End Mill 
Workpiece Material304 Stainless Steel
Part Name/ApplicationGeneral Industry
Cutting Speed (Vc)Vc=80m/min
Feed per Tooth (Fz)Fz=0.08mm/t
Depth of Cut (Ap)Ap=0.5mm
Width of Cut (Ae)Ae=4mm
Milling Method Frame Face Milling
CoolingWater-Soluble Emulsion
Overhang22
Machining Equipment50 HURCO

Case 3: The wear value of G-series ball nose end mills is reduced by more than 40%

G SeriesBrand ABrand B
Milling Length (m)356356356
Tool ModelBall End Mill
Workpiece Material718H(HRC37-40)
Part Name/ApplicationMold Industry
Cutting Speed (Vc)Vc=280m/min
Feed per Tooth (Fz)Fz=0.1mm/t
Depth of Cut (Ap)Ap=0.8mm
Width of Cut (Ae)Ae=0.8mm
Milling MethodProfile Milling
CoolingDry Cutting
Overhang15
Machining EquipmentMikron MILLE P800 U D

About SDFTools – Specialized in High-Performance End Mill Manufacturing

Since 2006, SDFTools has been committed to the R&D and production of high-precision, high-performance end mills. With customer satisfaction as our core focus, we adhere to the ISO 9001:2000 quality management system to ensure every product undergoes rigorous testing, meeting and exceeding customer expectations.

🔹 Our Commitment:

Higher versatility – Fewer tool changes

Longer tool life – Lower machining costs

More stable performance – Improved productivity

Contact us today to learn more about SDFTools G-Series End Mills and optimize your machining process!

网站:www.sdftools.com

邮箱:sdfgroup@sdftools.com

YouTube:https://www.youtube.com/@sdfcnctools

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