SDF-D Series Solid Carbide General Purpose 2-Flute Deep Groove End Mill – ALTiSiN Coating

Product Overview

The SDF-D series solid carbide general purpose 2-flute deep groove end mill is designed for high precision and efficient machining. This high-performance tool, manufactured from high-quality fine-grain micro-particle tungsten carbide, ensures exceptional performance on hardened steels (up to HRC60°) and is suitable for a variety of precision mold and component machining tasks.

Materials and Manufacturing Process

1. High-Quality Fine-Grain Micro-Particle Tungsten Carbide Material:
   • The tool is made from high-quality fine-grain micro-particle tungsten carbide bar stock, providing extremely high hardness and toughness. It maintains stable cutting performance under high temperature and pressure conditions, offering durable and reliable machining experiences.
2. Advanced Grinding Technology:
   • Precision ground using advanced German WALTER 5-axis grinders, this process achieves ultra-high precision for both the cutting diameter and shank diameter, ensuring optimal geometric accuracy and surface quality that meet high-precision machining requirements.

Design Features

1. Unique Cutting Edge and Geometric Design:
   • Featuring a unique 2-flute design with optimized cutting edge geometry, it ensures high metal removal rates and smooth chip evacuation, reducing cutting forces and vibrations. This improves processing efficiency and surface quality.
2. Large Chip Clearance Design:
   • The large chip clearance design effectively prevents chip clogging, ensuring continuous and stable cutting processes, especially suitable for long-duration deep groove milling operations.

Coating Technology

1. ALTiSiN High-Wear-Resistant Coating:
   • The surface is coated with ALTiSiN, a high-wear-resistant coating that significantly enhances the tool’s wear resistance and anti-adhesion properties. This extends the tool life and improves the surface finish of machined parts. The coating is particularly effective for long-duration machining of hardened materials, exhibiting excellent durability.

Application Range

1. Wide Applicability:
   • This series of end mills has high versatility, suitable for machining various materials including but not limited to hardened steels (HRC60°), ordinary steels, stainless steel, cast iron, and various high-hardness alloys.
2. Precision Mold and Component Machining:
   • Specifically designed for precision mold and component machining, it can achieve complex geometries and high precision requirements, ensuring the high quality and longevity of molds and components.
3. Deep Groove Milling:
   • Designed specifically for deep groove milling, it ensures consistent depth and width while maintaining high precision and stability. It is ideal for industries requiring high-precision deep groove machining, such as aerospace, automotive manufacturing, and medical devices.
4. Other Machining Methods:
   • Besides deep groove milling, it is also suitable for face milling, side milling, and slot milling, ensuring efficient and precise performance across different machining tasks.

Quality Assurance

1. Strict Quality Inspection:
   • Each tool undergoes strict quality inspection using German ZOLLER equipment, ensuring high and stable performance that meets high-precision machining requirements.

Summary

The SDF-D series solid carbide general purpose 2-flute deep groove end mill combines high-quality materials, advanced grinding technology, unique design features, and high-performance ALTiSiN coating, making it an ideal choice for precision mold and component machining. Suitable for long-duration machining of hardened materials (HRC60°), it offers outstanding performance and reliability in various machining environments. Whether for batch production or complex workpiece machining, the SDF-D series provides a stable and efficient solution, ensuring machining quality and efficiency.