sdftools Milling and Cutting Tool Factory

SDF-G Series General Purpose External Cooling 3D (Three-Diameter) Solid Carbide Drill – ALCRONA Coating

  • The SDF-G Series general purpose external cooling three-diameter solid carbide drill is a tool specifically designed for efficient machining, suitable for drilling operations across various materials.
  • This drill employs an external cooling system, ensuring that coolant is delivered directly to the cutting zone, providing efficient cooling which extends tool life and enhances machining accuracy.
  • The optimized flute design of the drill improves swarf evacuation, ensuring smooth chip removal and minimizing issues such as chip clogging or overheating that can arise from poor chip evacuation.
  • Utilizing ALCRONA coating technology, the surface treatment enhances the drill’s resistance to high temperatures and wear, allowing it to maintain superior performance when processing high-strength and hard materials.
  • The three-diameter design means that the drill length is three times its diameter, offering better guidance and stability, which contributes to achieving precise drilling results.

ico/流程/技术
Highest cost-performance for equal quality
ico/流程/生产配送
Ample stock, shipped within 1-2 days
ico/流程/生产优化
Professional team offers cutting guidance
ico/流程/持续优化
Free returns/exchanges if trial cutting is unsatisfactory

Features

Applications

Work Materials





The SDF-G Series General Purpose External Cooling Three-Diameter Solid Carbide Drill is specifically engineered for high-efficiency drilling applications across a range of materials. The following details elaborate on its design characteristics, coating technology, application methods, and suitable scenarios:

  1. Design Features:
    • External Cooling System: This drill features an advanced external cooling system that ensures coolant is delivered directly to the cutting zone, providing superior cooling efficiency. This not only extends tool life but also significantly enhances machining accuracy and surface finish quality.
    • Optimized Flute Design: The flute geometry is meticulously designed to optimize chip evacuation, ensuring smooth chip removal. This design minimizes issues such as chip clogging or overheating, thereby improving machining efficiency.
    • Three-Diameter Length: The drill’s length is three times its diameter, offering excellent guidance and stability. This contributes to achieving precise drilling results while effectively reducing deflection and vibration, ensuring straightness and roundness in the drilled holes.
  2. Coating Technology:
    • ALCRONA Coating: Equipped with ALCRONA coating technology, this drill exhibits exceptional resistance to high temperatures and wear. The coating maintains stable cutting temperatures under high-speed machining conditions, reduces friction, and decreases wear rates, significantly extending the tool’s service life and machining efficiency.
  3. Application Methods:
    • Optimal Cutting Parameters: To maximize performance, it is crucial to select appropriate spindle speeds and feed rates based on the material being machined. For materials with hardness up to HRC 55, adhering to the manufacturer’s recommended values can prevent unnecessary wear or damage and ensure optimal machining outcomes.
    • Proper Maintenance: Regular inspection of the drill is necessary to identify any visible damage or excessive wear. Proper storage away from corrosive substances and maintaining cleanliness and dryness are essential to prevent oxidation and other forms of degradation. Additionally, timely removal of chips during operation prevents secondary cutting damage to the drill.
  4. Suitable Applications:
    • Automotive Manufacturing: Ideal for rapid drilling of cast iron, steel, and other hard materials (HRC ≤ 55). It excels in delivering efficient and high-quality drilling operations in these materials.
    • Mold Making: When precision drilling of mold components is required, the SDF-G series drill performs exceptionally well, especially for non-titanium high-strength materials.
    • Electronics Industry: Suitable for micro-drilling in PCB boards, meeting the fine machining requirements of electronic products.

In conclusion, the SDF-G Series General Purpose External Cooling Three-Diameter Solid Carbide Drill demonstrates outstanding machining capability and durability across multiple industrial sectors due to its superior design, advanced coating technology, and broad applicability. It is an ideal choice for enhancing production efficiency and ensuring high-quality finished products. Careful consideration of specific material and hardness requirements is essential when selecting and using this type of drill to achieve the best machining results and tool longevity.

Dimensions

  Order Number Cutting Diameter
Φ
Diameter
Multiple
Cutting
Length
H
Overall
Length
L
Shank
Diameter
D
    ZG11255ASH-05096383N30 0.5-0.9 3D 6 38 3
    ZG11255ASH-10008383N30 1 3D 8 38 3
    ZG11255ASH-111310423N30 1.1-1.3 3D 10 42 3
    ZG11255ASH-141511423N30 1.4-1.5 3D 11 42 3
    ZG11255ASH-161712423N30 1.6-1.7 3D 12 42 3
    ZG11255ASH-181913423N30 1.8-1.9 3D 13 42 3
    ZG11255ASH-202914503N30 2.0-2.9 3D 14 50 3
    ZG11255ASH-300018603N30 3 3D 18 60 3
    ZG11255ASH-303720624N30 3.0-3.7 3D 20 62 4
    ZG11255ASH-384024664N30 3.8-4.0 3D 24 66 4
    ZG11255ASH-410024625N30 4.1 3D 24 62 5
    ZG11255ASH-425026625N30 4.2-5.0 3D 26 62 5
    ZG11255ASH-414724666N30 4.1-4.7 3D 24 66 6
    ZG11255ASH-486028666N30 4.8-6.0 3D 28 66 6
    ZG11255ASH-616634747N30 6.1-6.6 3D 34 74 7
    ZG11255ASH-677037747N30 6.7-7.0 3D 37 74 7
    ZG11255ASH-617034798N30 6.1-7.0 3D 34 79 8
    ZG11255ASH-718041798N30 7.1-8.0 3D 41 79 8
    ZG11255ASH-819043849N30 8.1-9.0 3D 43 84 9
    ZG11255ASH-81100478910N30 8.1-10.0 3D 47 89 10
    ZG11255ASH-101110519511N30 10.1-11.0 3D 51 95 11
    ZG11255ASH-1011205510212N30 10.1-12.0 3D 55 102 12
    ZG11255ASH-1211305710213N30 12.1-13.0 3D 57 102 13
    ZG11255ASH-1211406010714N30 12.1-14.0 3D 60 107 14
    ZG11255ASH-1411506211115N30 14.1-15.0 3D 62 111 15
    ZG11255ASH-1411606511516N30 14.1-16.0 3D 65 115 16
    ZG11255ASH-1611706611917N30 16.1-17.0 3D 66 119 17
    ZG11255ASH-1611807312318N30 16.1-18.0 3D 73 123 18
    ZG11255ASH-1811907012719N30 18.1-19.0 3D 70 127 19
    ZG11255ASH-1812007913120N30 18.1-20.0 3D 79 131 20

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FAQ

Our factory is located in Wuhan, China, specializing in mid-to-high-end milling cutters and drills. We welcome on-site visits.

  1. 首先,我们确定您的要求。我们的工程师将与您沟通以了解您的需求。
  2. 一旦需求得到确认,我们将创建工具图纸。
  3. 在您批准图纸后,我们将安排生产。
  4. 最后,我们将交付测试工具。

We accept most common payment methods. Specific arrangements can be discussed with our sales manager to find a convenient method for both parties.

We support minimum order quantities for trials. If the quality does not meet our sales commitment, we offer free returns and cover shipping costs.

We typically use fast shipping. Delivery globally takes about 7 to 15 days. If using FedEx air freight, it can be shortened to 3 to 5 days.

We specialize in non-standard customization and handle a large volume of custom orders daily, solving most issues. When submitting your form, please mark it as “non-standard customization,” and a dedicated tool engineer will contact you.

Of course. We have experienced tool engineers and application engineers, and we have numerous case studies of comprehensive solutions. However, due to the long distance, we can only assist local distributors in implementing these comprehensive solutions.

我们的工程师在新加坡拥有16年的工具定制经验,可以流利地用中英文沟通。

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