Features

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Applications

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Work Materials

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SDF-G-SUS Series 2-Flute General Purpose Stainless Steel Ball Nose End Mill

Material and Structure:

• Substrate Material: This end mill is manufactured from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. The substrate material is specifically chosen to handle the challenging properties of stainless steel.
• Design Features: The 2-flute design optimizes the cutting geometry, enhancing chip evacuation efficiency and reducing heat buildup during cutting. The ball nose shape makes this end mill particularly suitable for complex surface and radius transition machining.

Surface Treatment:

• Coating Technology: Advanced PVD (Physical Vapor Deposition) coating technology is applied. These coatings significantly enhance the tool’s wear and heat resistance, reduce the coefficient of friction, and further improve cutting performance and workpiece surface finish. The coatings also minimize adhesion during cutting, thereby enhancing machining efficiency.

Application Fields:

• Wide Applicability: The SDF-G-SUS series 2-flute ball nose end mill is particularly suitable for machining stainless steel materials. It is designed for applications in industries such as automotive, aerospace, medical, and mold manufacturing, where high precision and surface finish are critical.
• Machining Types: This end mill is ideal for a variety of machining operations, including complex surface machining, contour milling, and fine engraving. It is especially effective in removing material from stainless steel while maintaining excellent surface quality.

Performance Advantages:

• Efficient Cutting: The 2-flute design, combined with high-quality coatings, ensures efficient cutting speeds and feed rates. The optimized cutting geometry and chip flute design allow for smooth chip evacuation, reducing heat buildup and improving machining efficiency.
• Long Life: By reducing wear and thermal damage, the tool can maintain stable cutting performance over extended periods, reducing the frequency of replacements and increasing production efficiency. The high-quality tungsten carbide material and advanced coating technology work together to significantly extend the tool’s lifespan.
• Reliability: Each product undergoes strict quality control and testing to ensure it meets high industrial standards. From raw material selection to the final product, every step is rigorously quality-controlled to guarantee the reliability and consistency of the product.

Usage Recommendations:

• Cutting Parameters: It is recommended to choose appropriate cutting speeds and feed rates based on the specific material and machining conditions. For stainless steel, refer to the manufacturer’s recommended cutting parameter tables.
• Coolant: Using appropriate coolant is essential for stainless steel machining to manage heat and prevent built-up edge (BUE). Proper cooling can further enhance machining efficiency and tool life.
• Maintenance and Care: Regularly check the tool for wear and perform timely resharpening or replacement. Proper maintenance and care ensure that the tool remains in optimal working condition.

Summary

The SDF-G-SUS Series 2-Flute General Purpose Stainless Steel Ball Nose End Mill is a high-performance milling tool designed for efficient and precise machining of stainless steel materials. It combines high-quality tungsten carbide material and advanced PVD coating technology with a 2-flute design to provide exceptional cutting performance and long tool life. Whether in automotive, aerospace, medical, or mold manufacturing, this end mill offers a reliable and efficient machining solution for users.