Features

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Applications

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Work Materials

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SDF-NE Series 6-Flute Solid Carbide End Mill

Material

1. Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring high hardness and toughness, capable of machining materials with hardness up to HRC 60°.

Design

1. 6-flute design, primarily for finishing operations on difficult-to-machine materials such as superalloys and titanium alloys.
2. Advanced ALTiSiN coating process, significantly enhancing tool wear resistance and anti-adhesion properties, extending tool life and improving surface finish.

Functions

1. High Metal Removal Rates: The 6-flute design enables efficient material removal, particularly suitable for finishing operations.
2. Smooth Chip Evacuation: The design ensures smooth chip evacuation, reducing the risk of chip clogging and improving machining efficiency.
3. Excellent Wear Resistance and Anti-Adhesion Properties: The ALTiSiN coating provides superior wear resistance and anti-adhesion properties, extending the tool’s life and improving the surface finish of the workpiece.
4. High Hardness and Toughness: The high-quality fine-grain micro-particle solid carbide material ensures the tool can handle materials with hardness up to HRC 60°.
5. Geometric Accuracy and Surface Quality: Precision grinding on advanced German WALTER five-axis grinders ensures geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.

Applications

1. Primarily designed for finishing operations on superalloys and titanium alloys, which are commonly used in the aerospace, automotive, and energy sectors.
2. Suitable for machining high-precision parts, such as complex components used in aerospace and medical device manufacturing.
3. Thin-Wall and Complex Components: The smooth chip evacuation and reduced vibration make the tool suitable for machining thin-wall and complex components, ensuring dimensional accuracy and surface finish.