Features

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Applications

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Work Materials

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SDF-P Series Tungsten Carbide Full Tooth BSPT(Rc) Thread Milling Cutter

1. Material and Hardness:
   • This milling cutter is made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. Tungsten carbide maintains excellent performance under high-intensity and high-speed cutting conditions, making it suitable for demanding machining environments. The high hardness and wear resistance of the material ensure that the tool retains its cutting performance even after prolonged use.
2. Design Features:
   • Full Tooth Structure: Designed with a full tooth structure, the tool provides comprehensive cutting coverage along the entire effective length. This design is particularly suitable for machining British Standard Pipe Taper (BSPT(Rc)) threads, ensuring uniform force distribution on each cutting edge, which improves surface quality and machining efficiency.
   • Optimized Geometry: The geometry of the milling cutter is optimized to ensure efficient chip evacuation and minimal cutting resistance. This not only enhances cutting efficiency but also reduces wear on both the tool and the workpiece.
   • Suitable Materials: It is especially well-suited for machining materials such as aluminum alloys, stainless steel, and titanium alloys, delivering excellent results and high efficiency. These materials are widely used in industries such as mechanical, aerospace, and medical device manufacturing.
3. Coating Technology:
   • ALCRONA Steel Coating: The surface is coated with ALCRONA steel-specific coating, which offers high wear resistance and anti-adhesion properties. This coating effectively reduces friction and heat, protecting both the tool and the workpiece surface. Additionally, the coating has high anti-welding properties, maintaining stability at high temperatures and preventing chip adhesion to the tool, significantly extending tool life. The ALCRONA coating also enhances the lubrication properties of the tool, further reducing friction during the cutting process.
4. Application Range:
   • High-Volume Production: Suitable for large-scale production of identical specifications, this milling cutter can efficiently machine a large number of similar parts, enhancing production efficiency. It is ideal for industrial applications requiring batch production.
   • Versatile Specifications: Available in various sizes of BSPT(Rc) threads, it can meet different size requirements, making it easy to use and versatile.
5. Function and Performance:
   • High Efficiency: The full tooth structure and optimized geometry enable the milling cutter to perform multiple cutting operations in a single pass, significantly improving cutting efficiency. This makes it particularly suitable for applications requiring high productivity.
   • Long Life: The combination of high-quality tungsten carbide material and advanced ALCRONA coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
   • High Precision: Strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for rough or finish machining, it provides consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
6. Application Scenarios:
   • Mechanical Manufacturing: Suitable for machining BSPT(Rc) threads in various mechanical parts such as valves, fittings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Aerospace: In the aerospace industry, the milling cutter can be used for machining high-strength alloys and special materials, such as stainless steel and titanium alloys, meeting the requirements for high precision and reliability. For example, engine components, structural parts, etc.
   • Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
   • Industrial Automation Equipment: In industrial automation equipment, the milling cutter can be used for machining critical components such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.
   • Energy Industry: Suitable for machining BSPT(Rc) threads in pipe systems in the oil, gas, and chemical industries, ensuring reliable and sealed connections.