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Applications

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Work Materials

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SDF-P Series Tungsten Carbide Single-Flute 55° Imperial Range Thread Mill (with ALCRONA Coating)

Product Overview

The SDF-P series tungsten carbide single-flute 55° imperial range thread mill is specifically designed for machining steel and is also suitable for titanium alloys. This tool combines advanced material science, innovative design, and high-performance ALCRONA coating technology to address demanding machining applications and provide superior performance and reliability.

Product Features

1. High-Quality Tungsten Carbide Substrate:
   • Uses high-purity, high-performance tungsten carbide substrate, ensuring stable performance under CNC high-speed cutting conditions.
   • Offers excellent hardness and toughness, suitable for high-intensity machining environments, capable of withstanding high loads and speeds.
2. Single-Flute Design:
   • The single-flute design reduces cutting resistance, enhancing the tool’s versatility and ease of operation.
   • Aids in efficient chip evacuation, preventing chip accumulation, and ensuring smooth and consistent cutting, particularly beneficial in deep hole and complex geometry machining.
3. Range Machining Capability:
   • By adjusting feed rate and rotational speed, the mill can process multiple 55° imperial thread specifications, suitable for various thread sizes and pitches.
   • Provides flexible machining options to meet different machining needs.
4. ALCRONA Coating:
   • Features ALCRONA coating, which provides excellent hardness and thermal stability, effectively reducing cutting temperature and extending tool life.
   • Reduces cutting forces and improves surface quality, ensuring efficient and stable machining.
   • Specifically designed for machining steel and titanium alloys, maintaining superior performance under high-temperature and high-load conditions.
5. Advanced German WALTER Five-Axis Grinding:
   • Manufactured using advanced German WALTER five-axis grinding technology, ensuring geometric precision and surface quality.
   • Guarantees consistent performance and strict tolerances, making each tool highly reliable and consistent.

Functions

• High Efficiency: The combination of the single-flute design and ALCRONA coating reduces cutting forces and increases cutting speed, thereby improving production efficiency. This is particularly advantageous when machining steel and titanium alloys, where high efficiency and reduced cycle times are crucial.
• High Precision: The design and coating of the tool ensure high precision and excellent surface quality, meeting the stringent requirements of high-tech industries such as aerospace and automotive. Even in complex part machining, it maintains consistent precision and surface finish.
• Durability: The high-quality tungsten carbide substrate and advanced ALCRONA coating technology ensure the tool’s durability and reliability in harsh machining conditions. The long life and high reliability of the tool reduce replacement frequency and lower production costs.
• Ease of Operation: The single-flute design enhances the tool’s versatility and ease of operation, making it suitable for various machining environments.

Applications

• Aerospace Industry: Suitable for machining 55° imperial threads in aircraft components, where high precision and reliability are critical. The SDF-P series thread mill ensures high-quality machining of these key components, whether in steel or titanium alloy.
• Automotive Industry: Ideal for machining 55° imperial threads in automotive parts, such as engine components and transmission parts. The SDF-P series thread mill can efficiently and precisely complete the threading of these parts, improving production efficiency and product quality.
• Mechanical Engineering: Appropriate for machining 55° imperial threads in various mechanical devices, molds, and tools. The SDF-P series thread mill ensures the high precision and surface quality of these devices.
• General Engineering: Suitable for a wide range of engineering applications requiring high-quality 55° imperial threads, such as precision machinery and tool manufacturing. The SDF-P series thread mill meets the strict requirements of these applications, providing reliable machining solutions.