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Applications

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Work Materials

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SDF-P Series Tungsten Carbide Single-Flute Range Thread Mill with ALCRONA Coating

The SDF-P series tungsten carbide single-flute range thread mill is specifically designed for machining a variety of thread specifications in steel materials. This tool combines advanced material science, innovative design, and high-performance ALCRONA coating technology to address demanding machining applications and provide superior performance and reliability.

Product Features

1. High-Quality Tungsten Carbide Substrate: The tool is constructed using high-quality tungsten carbide, ensuring stable performance under CNC high-speed cutting conditions. This material is known for its excellent hardness and toughness, making it ideal for high-intensity machining environments where high loads and speeds are required.
2. Single-Flute Design: The single-flute design minimizes cutting resistance, enhancing the tool’s versatility and ease of operation. It aids in efficient chip evacuation, preventing chip accumulation and ensuring smooth and consistent cutting, which is particularly beneficial in deep hole and complex geometry machining.
3. Range Machining Capability: The SDF-P series thread mill can process a wide range of thread specifications by adjusting the feed rate and rotational speed. While it offers a broad range of machining capabilities, it is designed to handle a specific range of thread sizes and pitches, making it suitable for a variety of machining needs but with a more limited range compared to wide-range thread mills.
4. ALCRONA Coating: The ALCRONA coating provides exceptional hardness and thermal stability, effectively reducing cutting temperatures, extending tool life, and minimizing cutting forces. This specialized coating is particularly effective in high-temperature and high-load conditions, significantly enhancing machining efficiency and surface quality.
5. Advanced German WALTER Five-Axis Grinding: The tool is manufactured using advanced German WALTER five-axis grinding technology, ensuring geometric precision and surface quality. This high-precision grinding process guarantees consistent performance and strict tolerances, making each tool highly reliable and consistent.

Functions

• Versatile Machining: The SDF-P series thread mill can process multiple thread sizes and pitches, making it suitable for a variety of machining needs, from standard threads to non-standard threads. This versatility is ideal for multi-variety small-batch production.
• High Efficiency: The combination of the single-flute design and ALCRONA coating reduces cutting forces and increases cutting speed, thereby improving production efficiency. This is particularly advantageous when machining steel materials, where high efficiency and reduced cycle times are crucial.
• Precision and Quality: The design and coating of the tool ensure high precision and excellent surface quality, meeting the stringent requirements of high-tech industries such as aerospace and automotive. The tool maintains consistent precision and surface finish even in complex part machining.
• Durability and Reliability: The high-quality tungsten carbide substrate and advanced ALCRONA coating technology ensure the tool’s durability and reliability in harsh machining conditions. The long life and high reliability of the tool reduce replacement frequency and lower production costs.

Applications

• Aerospace Industry: Suitable for machining steel components in aircraft parts, where high precision and reliability are critical. The SDF-P series thread mill ensures the high-quality machining of these key components.
• Automotive Industry: Ideal for machining high-performance parts such as engine components and transmission parts, which require high-strength materials. The SDF-P series thread mill can efficiently and accurately complete the threading of these parts.
• Machine Manufacturing: Appropriate for machining threads in various machine tools, molds, and tools. The SDF-P series thread mill ensures the high precision and surface quality of these devices.
• General Engineering: Suitable for various engineering applications requiring high-quality threads, such as precision machinery and tool manufacturing. The SDF-P series thread mill meets the strict requirements of these applications, providing reliable machining solutions.