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Applications

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Work Materials

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SDF-P Series Tungsten Carbide Single-Flute Range Thread Mill (for Aluminum and Copper Alloys, DLC Multi-Color Coating)

Product Overview

The SDF-P series tungsten carbide single-flute range thread mill is specifically designed for machining aluminum and copper alloys. This tool combines advanced material science, innovative design, and high-performance DLC multi-color coating technology to address demanding machining applications and provide superior performance and reliability.

Product Features

1. High-Quality Tungsten Carbide Substrate: Uses high-quality tungsten carbide substrate, ensuring stable performance under CNC high-speed cutting conditions, suitable for high-intensity machining environments. This material is known for its excellent hardness and toughness, capable of withstanding high loads and speeds.
2. Single-Flute Design: The single-flute design reduces cutting resistance, enhancing the tool’s versatility and ease of operation. It aids in efficient chip evacuation, preventing chip accumulation, and ensuring smooth and consistent cutting, particularly beneficial in deep hole and complex geometry machining.
3. Range Machining Capability: Through adjusting feed rate and rotational speed, the mill can process multiple thread specifications, suitable for various thread sizes and pitches. While it offers a broad range of machining capabilities, it has a more limited range compared to wide-range thread mills.
4. DLC Multi-Color Coating: Features DLC multi-color coating, which provides excellent low friction coefficient and wear resistance, effectively reducing cutting temperature, extending tool life, reducing cutting forces, and improving surface quality. The DLC coating is specifically designed for machining aluminum and copper alloys, maintaining superior performance under high-speed cutting conditions.
5. Advanced German WALTER Five-Axis Grinding: Manufactured using advanced German WALTER five-axis grinding technology, ensuring geometric precision and surface quality. This high-precision grinding process guarantees consistent performance and strict tolerances, making each tool highly reliable and consistent.

Functions

• Versatile Machining: The SDF-P series thread mill can process multiple thread sizes and pitches, suitable for various machining needs, from standard threads to non-standard threads. This versatility is ideal for multi-variety small-batch production.
• High Efficiency: The combination of the single-flute design and DLC coating reduces cutting forces and increases cutting speed, thereby improving production efficiency. This is particularly advantageous when machining aluminum and copper alloys, where high efficiency and reduced cycle times are crucial.
• Precision and Quality: The design and coating of the tool ensure high precision and excellent surface quality, meeting the stringent requirements of high-tech industries such as aerospace and automotive. Even in complex part machining, it maintains consistent precision and surface finish.
• Durability and Reliability: The high-quality tungsten carbide substrate and advanced DLC coating technology ensure the tool’s durability and reliability in harsh machining conditions. The long life and high reliability of the tool reduce replacement frequency and lower production costs.

Applications

• Aerospace Industry: Aluminum and copper alloys are widely used in the aerospace industry for manufacturing aircraft structural components, engine parts, and electronic equipment. The SDF-P series thread mill ensures high-quality machining of these critical components, meeting high precision and reliability requirements.
• Automotive Industry: Aluminum and copper alloys are used in the automotive industry for producing lightweight components such as engine blocks, radiators, and electrical connectors. The SDF-P series thread mill can efficiently and precisely complete the threading of these parts, improving production efficiency and product quality.
• Electronics Manufacturing: Aluminum and copper alloys are used in electronics manufacturing for producing circuit boards, heat sinks, and connectors. The SDF-P series thread mill ensures high precision and surface quality of these components, meeting strict process requirements.
• Precision Instrument Manufacturing: Aluminum and copper alloys are used in precision instrument manufacturing for producing various high-precision parts, such as optical instruments and measuring devices. The SDF-P series thread mill ensures high precision and surface finish of these parts, meeting high-precision machining needs.
• Mold Manufacturing: Aluminum and copper alloys are used in mold manufacturing for producing injection molds and die-casting molds. The SDF-P series thread mill ensures high precision and surface quality of the molds, improving their service life and production efficiency.