Features
Applications
Work Materials
SDF-P Series Metric Tungsten Carbide Single-Flute Thread Mill (for Titanium Alloy and High-Temperature Alloys)
Product Overview
The SDF-P series metric tungsten carbide single-flute thread mill is specifically designed for machining titanium alloy and high-temperature alloys. This tool combines advanced material science, innovative design, and state-of-the-art coating technology to address demanding machining applications and provide superior performance.
Features
- High-Quality Tungsten Carbide Substrate: Selected for its high-quality tungsten carbide substrate, which ensures stable performance under CNC high-speed cutting conditions. This material is renowned for its excellent hardness and toughness, making it highly suitable for high-intensity machining environments.
- Special Single-Flute Design: The single-flute design reduces cutting resistance, providing high versatility and ease of operation. This design also aids in efficient chip evacuation, preventing chip buildup and ensuring smooth and consistent cutting.
- Professional ATNZ Coating: The ATNZ (Aluminum Titanium Nitride) coating offers extremely high hardness and good thermal stability. This coating effectively reduces cutting temperatures, extends tool life, reduces cutting forces, and enhances surface quality.
- Extended Reach with Clearance Design: The extended reach and clearance design make this tool particularly suitable for deep hole and complex thread machining. It ensures that the tool can access hard-to-reach areas and maintain accuracy even in challenging conditions.
Functions
- Versatile Machining: The SDF-P series thread mill can process a wide range of thread sizes and pitches, making it suitable for various machining needs.
- High Efficiency: The single-flute design and ATNZ coating work together to reduce cutting forces and increase cutting speed, thereby improving production efficiency.
- Precision and Quality: The design and coating of the tool ensure high precision and excellent surface quality, meeting the stringent requirements of high-tech industries such as aerospace and automotive.
- Durability and Reliability: The combination of high-quality tungsten carbide substrate and advanced coating technology ensures the tool’s durability and reliability in harsh machining conditions.
Applications
- Aerospace Industry: Ideal for machining titanium alloy and high-temperature alloys used in aircraft components, where high precision and reliability are critical.
- Automotive Industry: Suitable for processing high-performance parts such as engine components and transmission parts, which require high-strength materials.
- Medical Industry: Applicable for machining medical devices and implants made from titanium and other biocompatible materials.
- General Engineering: Useful in various engineering applications where high-quality threads are required, such as the manufacturing of precision machinery and tools.
Coating | ATNZ |
---|---|
Flute Type | Thread Mill |
Standards | |
Number of Thread | Single-Thread |
Material to be Machined | K-Cast Iron, M-Stainless Steel, P-Alloy Steel / Carbon Steel, S-High-Temp Alloys / Titanium |
Dimensions
Order Number | Specification | Cutting Diameter Φ |
Clearance diameter D2 |
Clearance length H |
Shank Diameter D |
Overall Length L |
Number of Flutes T |
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MP127455ASH-0906332Y4502 | M1.2*0.25 | 0.9 | 0.63 | 3.2 | 4.0 | 50 | 4 | ||||||||||||||
MP127455ASH-1050735Y4502 | M1.4*0.3 | 1.05 | 0.7 | 3.5 | 4.0 | 50 | 4 | ||||||||||||||
MP127355ASH-120840Y4502 | M1.6*0.35 | 1.2 | 0.8 | 4.0 | 4.0 | 50 | 3 | ||||||||||||||
MP127355ASH-1550960Y4502 | M2.0*0.4 | 1.55 | 0.9 | 6.0 | 4.0 | 50 | 3 | ||||||||||||||
MP127455ASH-1961365Y4502 | M2.5*0.45 | 1.96 | 1.3 | 6.5 | 4.0 | 50 | 4 | ||||||||||||||
MP127455ASH-2351680Y4502 | M3.0*0.5 | 2.35 | 1.6 | 8.0 | 4.0 | 50 | 4 | ||||||||||||||
MP127455ASH-3152110Y4502 | M4.0*0.7 | 3.15 | 2.1 | 10 | 4.0 | 50 | 4 | ||||||||||||||
MP127455ASH-392812Y4502 | M5.0*0.8 | 3.9 | 2.8 | 12 | 4.0 | 50 | 4 | ||||||||||||||
MP127455ASH-483415Y6502 | M6.0*1.0 | 4.8 | 3.4 | 15 | 6.0 | 50 | 4 | ||||||||||||||
MP127455ASH-604220Y6602 | M8.0*1.25 | 6.0 | 4.2 | 20 | 6.0 | 60 | 4 | ||||||||||||||
MP127455ASH-775625Y8602 | M10*1.5 | 7.7 | 5.6 | 25 | 8.0 | 60 | 4 | ||||||||||||||
MP127455ASH-967330Y10752 | M12*1.75 | 9.6 | 7.3 | 30 | 10 | 75 | 4 | ||||||||||||||
MP127455ASH-107336Y10752 | M14*2.0 | 10 | 7.3 | 36 | 10 | 75 | 4 | ||||||||||||||
MP127455ASH-128838Y12752 | M18*2.5 | 12 | 8.8 | 38 | 12 | 75 | 4 | ||||||||||||||
MP127655ASH-1410248Y141002 | M24*3.0 | 14 | 10.2 | 48 | 14 | 100 | 6 | ||||||||||||||
MP127655ASH-1611550Y161002 | M30*3.5 | 16 | 11.5 | 50 | 16 | 100 | 6 | ||||||||||||||
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