Features

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Applications

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Work Materials

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SDF-P Series Tungsten Carbide Triple Tooth Double-Diameter Metric Thread Milling Cutter with ALTiSiN Coating

1. Design Features:
   • Triple Tooth Design: The triple tooth design enables multi-point cutting, significantly improving cutting efficiency, and is particularly suitable for machining small-diameter threads.
   • Double-Diameter Size: The milling cutter has a double-diameter size, increasing the tool’s rigidity and strength, ensuring greater stability during machining, reducing vibration and deformation, and improving machining accuracy.
   • Optimized Geometry: The optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
2. Material and Coating:
   • High-Quality Tungsten Carbide Base: Made from high-purity, high-performance tungsten carbide, this material has extremely high hardness and wear resistance, ensuring excellent performance and long service life under high-intensity and high-speed cutting conditions.
   • ALTiSiN Coating: The surface is coated with an ALTiSiN coating, which enhances the tool’s resistance to chip adhesion and high-temperature melting, significantly extending its service life and improving the surface finish quality of the machined materials.
3. Applicable Materials:
   • Primarily used for machining carbon steel, pre-hardened steel, quenched steel with hardness up to HRC48, cast iron, and stainless steel. These materials typically have high hardness and strength, requiring high-performance tools.
4. Function and Performance:
   • High Rigidity and Strength: The double-diameter size design increases the tool’s rigidity and strength, ensuring greater stability during machining, reducing vibration and deformation, and improving machining accuracy.
   • High Wear Resistance: The combination of the ALTiSiN coating and high-quality tungsten carbide material ensures extremely high wear resistance, extending the tool’s service life.
   • High Precision: Through precision grinding processes, the milling cutter achieves high geometric accuracy and consistency, enabling high-precision thread machining. Whether for roughing or finishing, it meets high standards of machining requirements.
   • Efficient Chip Evacuation: The optimized geometry and chip evacuation design ensure good chip evacuation, reducing cutting resistance and preventing chip buildup, ensuring smooth and consistent machining.
5. Application Fields:
   • Mold Industry: Particularly suitable for machining various mold components, such as injection molds, stamping molds, and casting molds. These mold components require high precision and reliable connection performance to ensure the quality and consistency of the final products.
   • Precision Mechanical Parts: Suitable for machining various precision mechanical parts, including fasteners (bolts, nuts, screws) and transmission systems (gears, bearings). These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Other High-Requirement Applications: Besides the mold industry, this milling cutter is also suitable for other high-demand applications, such as research equipment, medical devices, military equipment, and key components in industrial automation equipment.
6. Comprehensive Advantages:
   • High Efficiency: The triple tooth design and optimized geometry ensure efficient cutting processes, increasing production efficiency.
   • Long Service Life: The combination of high-quality tungsten carbide and the ALTiSiN coating significantly extends the tool’s service life, reducing the frequency of replacements and lowering production costs.
   • High Precision: Precision grinding processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements.
   • Stability: The double-diameter size and optimized design ensure the tool’s stability and consistency during machining, reducing vibration and deformation, and improving machining accuracy.