Features
Applications
Work Materials
SDF-P Series Tungsten Carbide Triple Tooth Unified Thread Milling Cutter with ALCRONA Coating for Steel
- Product Design Features:
- Triple Tooth Design: This milling cutter features a triple tooth design, enabling multi-point cutting. This design significantly enhances cutting efficiency, especially for small-diameter Unified threads. Multi-point cutting reduces the load on individual cutting edges, extending tool life and improving surface finish.
- Optimized Geometry: The geometry of the tool is optimized to ensure efficient chip evacuation. Proper rake and clearance angles reduce cutting resistance, improve cutting efficiency, and prevent chip buildup. Additionally, the extended design of the tool increases its rigidity and stability, making it suitable for deep holes and complex workpieces.
- Coating Characteristics:
- ALCRONA Coating: The surface is coated with ALCRONA coating, specifically designed for machining steel. This coating offers extremely high wear resistance and anti-adhesion properties, effectively reducing friction and heat generation during cutting. The ALCRONA coating also has a low friction coefficient, lowering cutting temperatures and protecting both the tool and the workpiece surface.
- High Anti-Welding Properties: The coating maintains stability at high temperatures, preventing chip adhesion to the tool and ensuring continuous and efficient cutting. This coating also enhances the tool’s thermal and oxidation resistance, further extending its service life.
- Suitable Milling Methods:
- Multi-Point Cutting: The triple tooth design makes this milling cutter particularly suitable for multi-point cutting. This method not only improves cutting efficiency but also allows multiple cutting operations in a single pass, reducing processing time and costs.
- High-Speed Cutting: The high-quality tungsten carbide material and advanced coating technology enable the milling cutter to maintain excellent performance under high-speed cutting conditions, making it suitable for applications requiring high productivity.
- Deep Hole Machining: The extended design of the tool makes it suitable for deep hole machining, ensuring high precision and stability even in deep and complex workpieces.
- Application Fields:
- Various Steels: This milling cutter is particularly suitable for machining various types of steel, including carbon steel and alloy steel. These materials typically require tools with high hardness and wear resistance to ensure efficient cutting and high-quality surface finishes.
- Precision Mechanical Parts: It is ideal for machining precision mechanical parts such as gears, bearings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
- Mold Industry: Suitable for machining various mold components, such as injection molds, stamping molds, and casting molds. These mold components require high precision and reliable connection performance to ensure the quality and consistency of the final products.
- Aerospace: In the aerospace industry, this milling cutter can be used for machining high-strength alloys and special materials, meeting the requirements for high precision and reliability.
- Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
- Industrial Automation Equipment: In industrial automation equipment, this milling cutter can be used for machining critical components, such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.
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