Features

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Applications

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Work Materials

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SDF-P Series Tungsten Carbide Two-Row Tooth Super Hard Left-Hand Thread Milling Cutter – ALTiSiN Coating

1. Material and Hardness:
   • This milling cutter is made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. Tungsten carbide maintains excellent performance under high-intensity and high-speed cutting conditions, making it suitable for demanding machining environments. The high hardness and wear resistance of the material ensure that the tool retains its cutting performance even after prolonged use.
2. Design Features:
   • Two-Row Tooth Structure: The milling cutter is designed with a two-row tooth structure. The first row of shorter teeth is used for roughing, while the second row of teeth completes the finishing of the thread. This design enhances machining efficiency and ensures high surface quality and precision.
   • Left-Hand Design: The tool features a left-hand design, requiring the spindle to rotate in reverse during machining. The left-hand, left-cutting design reduces tool deflection and increases cutting force, improving machining stability. This design is particularly suitable for applications requiring high stability and precision.
   • Optimized Geometry: The geometry of the milling cutter is optimized to ensure efficient chip evacuation and minimal cutting resistance. This not only enhances cutting efficiency but also reduces wear on both the tool and the workpiece.
3. Coating Technology:
   • ALTiSiN Coating: The surface is coated with ALTiSiN coating, which offers high wear resistance and thermal stability. The coating effectively reduces friction and heat, protecting both the tool and the workpiece surface. Additionally, the coating has high anti-welding properties, maintaining stability at high temperatures and preventing chip adhesion to the tool, significantly extending tool life. The ALTiSiN coating also enhances the lubrication properties of the tool, further reducing friction during the cutting process.
4. Application Range:
   • Versatile Applications: Suitable for machining various sizes of metric threads, meeting different size requirements, and ideal for large-scale production. It can efficiently machine a large number of similar parts, enhancing production efficiency.
   • Material Suitability: Particularly effective for machining high-hardness materials such as hardened steel and mold steel with hardness up to HRC60. These materials are widely used in industries such as mechanical manufacturing, aerospace, and automotive, where high hardness and wear resistance are critical.
5. Function and Performance:
   • High Efficiency: The two-row tooth structure allows the milling cutter to perform both roughing and finishing operations in a single pass, significantly improving machining efficiency. This design not only reduces machining time but also enhances the quality of the finished product.
   • Long Life: The combination of high-quality tungsten carbide material and advanced ALTiSiN coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
   • High Precision: Strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for roughing or finishing, it provides consistent and reliable results.
   • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
6. Application Scenarios:
   • Mechanical Manufacturing: Suitable for threading various mechanical parts such as valves, fittings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
   • Aerospace: In the aerospace industry, the milling cutter can be used for machining high-strength alloys and special materials, such as titanium alloys and high-temperature alloys, meeting the requirements for high precision and reliability. For example, engine components, structural parts, etc.
   • Automotive Manufacturing: Suitable for threading automotive components such as engine blocks and transmission housings, where the quality and precision of the threads are critical.
   • Energy Industry: Suitable for threading pipe systems in the oil, gas, and chemical industries, ensuring reliable and sealed connections.