SDF-S Series Micro-Diameter Solid Carbide 2-Flute Ball Nose End Mill for Aluminum and Copper Alloys

Product Features

1. Micro-Diameter Design
   • Features a micro-diameter design, suitable for precision machining and processing of small components, ensuring high accuracy and detailed finishing.
2. High-Quality Fine-Grain Micro-Particle Solid Carbide Material
   • Manufactured from high-quality fine-grain micro-particle solid carbide material, ensuring the tool has high hardness and toughness, providing excellent durability and stability in soft material machining.
3. Unique Cutting Edge Design
   • Unique cutting edge design ensures high metal removal rates and smooth chip evacuation, improving processing efficiency and surface quality.
4. No Coating Design
   • No coating design avoids additional friction and adhesion issues, making it particularly suitable for machining aluminum, copper, and aluminum-copper alloys.
5. Optimized for Soft Materials
   • Optimized cutting edge design and geometric parameters ensure excellent machining results and surface finish when machining aluminum, copper, and aluminum-copper alloys.
6. High-Precision Grinding
   • Precision ground using advanced German WALTER 5-axis grinders, ensuring geometric accuracy and surface quality, meeting the requirements of high-precision machining.
7. Strict Quality Inspection
   • Strict quality inspection using advanced German ZOLLER equipment ensures that each tool has high and stable performance, meeting high standards.

Materials Processed

• High Hardness Materials: Although primarily designed for soft materials, it can also process materials with a hardness up to HRC 45°.
• Soft Materials:
  • Aluminum: Suitable for machining various aluminum alloys, such as 6061, 7075, etc.
  • Copper: Suitable for machining pure copper and copper alloys.
  • Aluminum-Copper Alloys: Suitable for machining aluminum-copper alloys, ensuring surface finish and machining accuracy.

Milling Methods

1. Face Milling
   • Suitable for efficient face milling, ensuring a flat and smooth surface.
2. Side Milling
   • Suitable for precise side milling, ensuring accurate and smooth edges.
3. Slot Milling
   • Suitable for deep slot milling, ensuring consistent depth and width.
4. 3D Contour Milling
   • Suitable for precise 3D contour milling, ensuring complex geometric shapes.

Application Industries

1. Mold and Die Making
   • Suitable for precision machining of molds and dies, capable of achieving complex surfaces and detailed features, ensuring high precision and long life of the molds.
2. Aerospace
   • Suitable for high-performance machining in the aerospace industry, capable of machining high-hardness and high-precision parts, meeting stringent performance requirements.
3. Precision Engineering
   • Suitable for high-precision machining in fields such as precision machinery and electronic devices, ensuring high-quality and reliable products.
4. Automotive Manufacturing
   • Suitable for machining automotive components, achieving efficient and high-precision machining, improving production efficiency and product quality.
5. Medical Devices
   • Suitable for precision machining of medical devices, ensuring high precision and reliability of medical equipment.

Summary

The SDF-S Series Micro-Diameter Solid Carbide 2-Flute Ball Nose End Mill for Aluminum and Copper Alloys is a high-performance precision machining tool. Its micro-diameter design, high-quality fine-grain micro-particle solid carbide material, unique cutting edge design, no coating design, high-precision grinding, and strict quality inspection ensure efficient, high-precision, and long-lasting performance in soft material machining. It is ideal for various high-precision applications in industries such as mold making, aerospace, precision engineering, automotive manufacturing, and medical devices.