Features

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Applications

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Work Materials

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SDF-S Series Solid Carbide Micro-Diameter 2-Flute Ball Nose End Mill 

Product Design

1. Special Cutting Edge Geometry
   • Special Cutting Edge Geometry : Features optimized cutting edge geometry to ensure high metal removal rates and efficient chip evacuation. This design is particularly suitable for high-precision and high-performance machining.
   • Optimized for High Efficiency : Precise geometric design reduces cutting forces and increases cutting speeds, achieving efficient machining.
2. Large Chip Clearance Design
   • Large Chip Clearance Design : Designed with large chip clearance to ensure smooth chip evacuation, preventing chip clogging and extending tool life.
   • Enhanced Chip Evacuation : Improves chip evacuation, reducing heat generation during cutting and further enhancing machining efficiency and surface quality.
3. Advanced HELICK Coating
   • Advanced HELICK Coating : Coated with an advanced HELICK coating to significantly enhance wear resistance and reduce friction.
   • Improved Wear Resistance : The HELICK coating effectively resists wear, extending tool life.
   • Reduced Friction : Reduces friction during cutting, minimizing heat generation and improving surface finish.
4. High-Quality Solid Carbide Construction
   • High-Quality Solid Carbide Construction : Manufactured from high-quality solid carbide to ensure high hardness and toughness.
   • Capable of Machining Hard Materials : Capable of machining materials with hardness up to HRC 55, suitable for precision machining of hard materials.
5. State-of-the-Art Grinding Technology
   • State-of-the-Art Grinding Technology : Manufactured using the latest grinding technology to ensure precise geometry and surface quality.
   • Consistent Performance and Tight Tolerances : Ensures consistent performance and strict tolerances, meeting the requirements of high-precision machining.

Function

1. Ultra-High Metal Removal Rates
   • Ultra-High Metal Removal Rates : Achieves extremely high metal removal rates through special cutting edge design and large chip clearance design, significantly improving machining efficiency.
2. Excellent Surface Finish
   • Excellent Surface Finish : The combination of HELICK coating and advanced grinding technology ensures a high-quality surface finish, reducing the need for additional finishing processes.
3. Extended Tool Life and High Reliability
   • Extended Tool Life : The HELICK coating and high-quality carbide material ensure long tool life and high reliability, reducing replacement frequency and maintenance costs.
4. Versatile Applications
   • Versatile Applications : Suitable for machining a variety of materials, including copper and aluminum alloys, stainless steel, and mold steel, meeting the needs of different machining applications.

Applicable Conditions and Materials

1. Hard Materials
   • Hard Materials : Suitable for machining materials with hardness up to HRC 55, such as quenched steel and mold steel.
   • High Hardness Materials : Achieves efficient cutting and excellent surface quality on high-hardness materials.
2. Soft Materials
   • Soft Materials : Also suitable for machining soft materials, such as copper and aluminum alloys, brass, etc.
   • Non-Ferrous Metals : Performs well on non-ferrous metals, providing good cutting performance and surface finish.
3. Complex Surface Machining
   • Complex Surface Machining : Suitable for machining complex surfaces and 3D contours, such as molds and aerospace components.
   • 3D Contouring : Achieves high-precision 3D contour machining, ensuring complex geometric shapes.

Application Fields

1. Mold and Die Making
   • Mold and Die Making : Suitable for precision machining of molds and dies, capable of achieving complex surfaces and detailed features, ensuring high precision and long life of the molds.
2. Aerospace Industry
   • Aerospace Industry : Suitable for high-performance machining in the aerospace industry, capable of machining high-hardness and high-precision parts, meeting stringent performance requirements.
3. Precision Engineering
   • Precision Engineering : Suitable for high-precision machining in fields such as precision machinery and electronic devices, ensuring high-quality and reliable products.
4. Automotive Manufacturing
   • Automotive Manufacturing : Suitable for machining automotive components, achieving efficient and high-precision machining, improving production efficiency and product quality.
5. Medical Devices
   • Medical Devices : Suitable for precision machining of medical devices, ensuring high precision and reliability of medical equipment.

Summary

The SDF-S Series Solid Carbide Micro-Diameter 2-Flute Ball Nose End Mill with HELICK Coating, HRC 55 is a high-performance precision machining tool. Through special design and advanced coating technology, it achieves high metal removal rates, excellent surface finish , and long life. Suitable for a wide range of high-precision machining applications, it is an ideal choice for modern manufacturing.