sdftools Milling and Cutting Tool Factory

Solid Carbide Micro-Diameter 2-Flute End Mills for Aluminum and Copper

SDF-S Series Solid Carbide Micro-Diameter 2-Flute End Mills for Aluminum and Copper

  • A precision milling cutter specifically designed for machining copper and aluminum alloys, featuring a fine diameter and optimized geometry.
  • Capable of achieving efficient cutting while maintaining high precision and good surface quality.
  • Utilizes a highly wear-resistant DLC coating, significantly enhancing the tool’s wear resistance and anti-adhesion properties, extending tool life and improving surface finish.
  • Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.
  • Inspected using German ZOLLER measuring equipment, ensuring high and stable tool quality.
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Highest cost-performance for equal quality
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Ample stock, shipped within 1-2 days
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Professional team offers cutting guidance
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Free returns/exchanges if trial cutting is unsatisfactory

 

Features







Applications







Work Materials

SDF-S Series Solid Carbide Micro-Diameter 2-Flute End Mill for Copper and Aluminum Alloys

Material

  1. High-Quality Solid Carbide Material: Manufactured from high-quality solid carbide material, ensuring high hardness and toughness. This material selection not only guarantees the durability of the tool but also enhances its stability under high-speed cutting conditions.

Coating

  1. Highly Wear-Resistant DLC Coating: Utilizes a highly wear-resistant DLC coating, significantly enhancing the tool’s wear resistance and anti-adhesion properties, extending tool life and improving surface finish.

Design

  1. Specifically Designed for Copper and Aluminum Alloys: This end mill is specifically designed for machining copper and aluminum alloys, featuring a fine diameter and optimized geometry to ensure efficient cutting.
  2. Fine Diameter: The micro-diameter design allows the tool to perform fine and complex machining, particularly suitable for small and precision parts. This design achieves higher machining accuracy and finer surface finishes.
  3. Optimized Geometry: Optimized geometry ensures efficient and stable cutting, reducing cutting forces and vibrations, and improving the quality of the machined surface.
  4. Radius Transition Structure: The radius transition structure ensures high resistance to breakage, enabling the tool to maintain stable performance during long-term machining of copper and aluminum alloys.

Functions

  1. High-Precision Machining: The optimized geometry and micro-diameter design, specifically tailored for copper and aluminum alloys, ensure high precision and good surface quality during machining.
  2. Efficient Cutting: The fine diameter and optimized geometry allow the tool to achieve efficient cutting while maintaining high precision and good surface quality.
  3. High Wear Resistance and Anti-Adhesion: The highly wear-resistant DLC coating significantly enhances the tool’s wear resistance and anti-adhesion properties, extending tool life and improving the surface finish of the workpiece.
  4. Geometric Accuracy and Surface Quality: Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality, guaranteeing consistent performance and tight tolerances.
  5. High and Stable Quality Inspection: Inspected using German ZOLLER measuring equipment, ensuring high and stable tool quality.

Application Features

  1. Precision Machining of Copper and Aluminum Alloys: Specifically designed for machining copper and aluminum alloys, ensuring high precision and good surface quality.
  2. Small and Precision Parts Machining: The micro-diameter design allows the tool to perform fine and complex machining, particularly suitable for small and precision parts.
  3. Efficient Cutting: The optimized geometry and highly wear-resistant DLC coating enable the tool to achieve efficient cutting while maintaining high precision and good surface quality.
  4. High Accuracy and Surface Quality: Suitable for applications requiring high accuracy and surface quality, such as in the electronics, automotive, and mold manufacturing industries.
Coating

DLC Coat
Flute Count

2 Flutes
Flute Type

End mill
HRC

HRC45°
Material to be Machined

Dimensions

Order Number Specification Number
of Flutes
T		 Cutting
Diameter
Φ		 Cutting
Length
H		 Shank
Diameter
D		 Overall
Length
L
MS41245ASH-0102N442 Φ0.1*0.2*42*D4 2 0.1 0.2 4 42
MS41245ASH-01503N445 Φ0.15*0.3*45*D4 2 0.15 0.3 4 45
MS41245ASH-0204N445 Φ0.2*0.4*45*D4 2 0.2 0.4 4 45
MS41245ASH-02505N445 Φ0.25*0.5*45*D4 2 0.25 0.5 4 45
MS41245ASH-0306N445 Φ0.3*0.6*45*D4 2 0.3 0.6 4 45
MS41245ASH-03507N445 Φ0.35*0.7*45*D4 2 0.35 0.7 4 45
MS41245ASH-0408N445 Φ0.4*0.8*45*D4 2 0.4 0.8 4 45
MS41245ASH-04509N445 Φ0.45*0.9*45*D4 2 0.45 0.9 4 45
MS41245ASH-051N445 Φ0.5*1*45*D4 2 0.5 1 4 45
MS41245ASH-05511N445 Φ0.55*1.1*45*D4 2 0.55 1.1 4 45
MS41245ASH-0612N445 Φ0.6*1.2*45*D4 2 0.6 1.2 4 45
MS41245ASH-06513N445 Φ0.65*1.3*45*D4 2 0.65 1.3 4 45
MS41245ASH-0714N445 Φ0.7*1.4*45*D4 2 0.7 1.4 4 45
MS41245ASH-07515N445 Φ0.75*1.5*45*D4 2 0.75 1.5 4 45
MS41245ASH-0816N445 Φ0.8*1.6*45*D4 2 0.8 1.6 4 45
MS41245ASH-08517N445 Φ0.85*1.7*45*D4 2 0.85 1.7 4 45
MS41245ASH-0918N445 Φ0.9*1.8*45*D4 2 0.9 1.8 4 45

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FAQ

Our factory is located in Wuhan, China, specializing in mid-to-high-end milling cutters and drills. We welcome on-site visits.

  1. 首先，我们确定您的要求。我们的工程师将与您沟通以了解您的需求。
  2. 一旦需求得到确认，我们将创建工具图纸。
  3. 在您批准图纸后，我们将安排生产。
  4. 最后，我们将交付测试工具。

We accept most common payment methods. Specific arrangements can be discussed with our sales manager to find a convenient method for both parties.

We support minimum order quantities for trials. If the quality does not meet our sales commitment, we offer free returns and cover shipping costs.

We typically use fast shipping. Delivery globally takes about 7 to 15 days. If using FedEx air freight, it can be shortened to 3 to 5 days.

We specialize in non-standard customization and handle a large volume of custom orders daily, solving most issues. When submitting your form, please mark it as “non-standard customization,” and a dedicated tool engineer will contact you.

Of course. We have experienced tool engineers and application engineers, and we have numerous case studies of comprehensive solutions. However, due to the long distance, we can only assist local distributors in implementing these comprehensive solutions.

我们的工程师在新加坡拥有16年的工具定制经验，可以流利地用中英文沟通。

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