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SDF-T Series Solid Carbide 4-Flute T-Slot Ball Nose End Mill, Uncoated, Specifically for Copper and Aluminum Alloys

Product Overview

The SDF-T Series Solid Carbide 4-Flute T-Slot Ball Nose End Mill, uncoated and specifically for copper and aluminum alloys, is a high-performance tool designed for efficient and precise machining of complex surfaces and T-slots. This series of tools is made from high-quality fine-grain solid carbide material, ensuring high hardness and toughness, suitable for a variety of materials, especially copper and aluminum alloys. The unique cutting edge design and optimized helix angle, combined with a special T-slot design, make the tool excel in various machining applications. The uncoated design is ideal for copper and aluminum alloys, reducing the potential impact of coatings on the material and improving machining accuracy and surface quality. Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality, it meets the requirements of high-precision machining.

Detailed Product Description

Product Features

1. High Hardness and Toughness:
   • Made from high-quality fine-grain solid carbide material, ensuring the tool has high hardness and toughness, suitable for a variety of materials, especially copper and aluminum alloys.
2. Unique Cutting Edge Design:
   • Unique cutting edge design increases cutting efficiency, reduces machining time, and improves surface finish. Optimized cutting edge geometry ensures high metal removal rates and excellent cutting performance.
3. Optimized Helix Angle Design:
   • Optimized helix angle design balances cutting forces and chip evacuation, reducing vibration and cutting heat. This helps enhance machining stability and extend tool life.
4. Special T-Slot Design:
   • Special T-slot design ensures precise contour matching and depth control during machining, making it particularly suitable for T-slots and similar structures. Accurate contour matching and depth control reduce machining errors and improve efficiency.
5. Smooth Chip Evacuation Grooves:
   • Designed with smooth chip evacuation grooves to ensure chips are smoothly expelled, reducing chip clogging and improving machining efficiency and tool life. Optimized chip evacuation grooves help maintain tool cleanliness and efficient operation.
6. Uncoated Design:
   • Uncoated design is suitable for machining copper and aluminum alloys, reducing the potential impact of coatings on the material and improving machining accuracy and surface quality. The uncoated design also reduces the risk of coating peeling, extending tool life.
7. High Precision and Surface Quality:
   • Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality. Strict tolerances and consistent performance meet the requirements of high-precision machining.

Machining Methods

• Efficient Metal Removal:
  • Efficient 4-flute cutting edge design and optimized helix angle ensure high metal removal rates, reducing machining time.
• Smooth Chip Evacuation:
  • Smooth chip evacuation grooves ensure chips are smoothly expelled, reducing chip clogging and improving machining efficiency.
• High Precision Machining:
  • Advanced manufacturing and inspection processes ensure high precision, suitable for high-precision machining applications.
• Long Life and High Toughness:
  • High-quality fine-grain solid carbide material and uncoated design ensure long tool life and high toughness, reducing replacement frequency and maintenance costs.

Applications

1. Copper and Aluminum Alloy Machining:
   • Particularly suitable for machining copper and aluminum alloys, such as molds, precision parts, and aerospace components. The uncoated design reduces the potential impact of coatings on the material, improving machining accuracy and surface quality.
2. T-Slot Machining:
   • Specifically designed for machining T-slots, ensuring precise contour matching and depth control. Suitable for industries such as mechanical machining, aerospace, and automotive manufacturing. The special T-slot design and optimized helix angle ensure stability and reliability during machining.
3. Precision Parts Machining:
   • Suitable for machining precision parts, such as mold inserts and precision mechanical components, ensuring high precision and stability. High precision and good surface quality meet the requirements of precision machining.