Features

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Applications

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Work Materials

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SDF-W Series Solid Carbide Tapered Ball Nose End Mill, Uncoated, for Aluminum and Copper Alloys

Product Features

1. Made from high-quality fine-grain solid carbide material, ensuring the tool has high hardness and toughness. This material maintains excellent performance in high-strength and high-hardness machining environments, particularly suitable for efficient machining of aluminum and copper alloys.
2. Uncoated design reduces the potential impact of coatings on the material, improving machining accuracy and surface quality, and extending tool life.
3. Precision tapered ball nose design ensures high accuracy and stability, particularly suitable for machining complex surfaces and tapered structures. This design enables precise contour matching and depth control, reducing machining errors and improving efficiency.
4. Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality. Strict tolerances and consistent performance meet the requirements of high-precision machining, suitable for applications with high precision demands.

Machining Methods

• Efficient Metal Removal:
  • Optimized cutting edge geometry ensures high metal removal rates, reducing machining time while maintaining stability and minimizing vibration.
• Smooth Chip Evacuation:
  • Smooth chip evacuation grooves ensure chips are smoothly expelled, reducing chip clogging and improving machining efficiency. Optimized chip evacuation grooves help maintain tool cleanliness and efficient operation.
• High Precision Machining:
  • Advanced manufacturing and inspection processes ensure high precision, suitable for high-precision machining applications. Precision ground edges and consistent performance meet the highest standards of accuracy.
• Long Life and High Toughness:
  • High-quality fine-grain solid carbide material ensures long tool life and high toughness. This reduces the need for frequent tool changes and lowers maintenance costs.

Applications

1. Aluminum and Copper Alloy Machining:
   • Particularly suitable for machining aluminum and copper alloys, such as molds, precision parts, and aerospace components. The uncoated design reduces the potential impact of coatings on the material, improving machining accuracy and surface quality.
2. Complex Surface Machining:
   • Suitable for machining complex surfaces and contours, such as those found in molds, mold inserts, and aerospace components. The precision tapered ball nose design ensures accurate and stable machining, even in complex geometries.
3. Tapered Structure Machining:
   • Specifically designed for machining tapered slots and tapered holes, ensuring precise contour and depth control. The precision tapered design and optimized helix angle provide stability and reliability during machining.
4. Precision Parts Machining:
   • Suitable for machining precision parts, such as mold inserts, precision mechanical components, and medical devices. High precision and good surface quality meet the strict requirements of precision machining.