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Cases

Global Custom CNC Tools Solutions | Your Dedicated Machining Partner

Precision-Matched to Your Needs From micro end mills (0.05mm accuracy) to high-temperature alloy drills and complex-profile reamers, we leverage 20+ years of expertise to provide full-cycle customization—material selection, geometry design, and coating optimization.

4 Steps to Global Delivery

  1. Requirement Analysis: 1-on-1 technical consultation for material (steel/titanium/composites), tolerance (±0.005mm), and working conditions.
  2. Design Validation: 3D models and cutting simulation reports within 48 hours.
  3. Rapid Production: ISO 9001-certified factory ensures 5-7 days lead time with DLC/AlTiN coatings.
  4. Global Logistics: DHL/UPS direct shipping, supported by warehouses in Malaysia/Germany/USA.

Aerospace | Automotive | Medical Devices

  • Case 1: Custom titanium thread mills for a German aerospace client increased efficiency by 30% and tool life by 2X.
  • Case 2: Carbon fiber composite drills for a US EV manufacturer achieved zero-burr machining.
  • Case 3: 0.1mm micro end mills for Japanese medical devices with ±0.003mm tolerance.

Latest Successful Case Articles

Cases

Legacy of Precision: Enterprise-Grade Solution Portfolio

Explore how we redefine industry benchmarks through 1,000+ strategic projects:

Case 1: A Military Group (Yun-20 Transport Aircraft Honeycomb Structure Machining)

Challenge:

Processing honeycomb structures in aerospace aluminum alloys is susceptible to deformation. Traditional tools experience significant vibrations and have a lifespan of less than 30 minutes.

Solution:

A customized 600mm diameter carbide end mill was developed with an optimized helix angle, anti-vibration coating, and additional chip evacuation flutes.

Results:

Machining efficiency improved by 50%, tool life extended to 2 hours, meeting the annual production target of 50 aircraft.

Case 2: Huawei Technologies (High-gloss Chamfering on Metal Frames of Smartphones)

Challenge:

Micro-radius chamfering (R0.05mm) on titanium alloy frames requires a mirror finish with tight tolerances of ±0.003mm.

Solution:

A 0.2mm ultra-fine grain tungsten carbide ball nose end mill was employed, featuring a PVD nano coating and dynamic balancing design.

Results:

The yield rate improved from 82% to 98%, and the tool demonstrated the capability to continuously machine 8,000 pieces without any chipping.

Case 3: A New Energy Vehicle Motor Housing Supplier

Challenge:

Deep cavity machining of silicon aluminum alloy motor housings resulted in significant chip adhesion, leading to surface roughness exceeding Ra1.6.

Solution:

A variable rake angle step milling cutter was developed, paired with a TiAlCrN coating to reduce the friction coefficient.

Results:

Processing time per piece was reduced by 25%, tool life tripled, and annual cost savings reached RMB 1.2 million.

Case 4: China's Top Cable Mold Company (Carbide Core Processing)

Challenge:

Machining cavities in HRC65 carbide cores using traditional tools resulted in a chipping rate exceeding 40%.

Solution:

A spiral end mill with a dual-layer composite coating (AlTiN+MoS2) was used, along with optimized edge honing processes.

Results:

Processing efficiency increased by 35%, core precision reached IT5 grade, and customer reorder rate reached 100%.

Case 5: A Spacecraft Fuel Tank Manufacturer

Challenge:

Machining thin-walled Inconel 718 high-temperature alloy components (2mm thick) resulted in deformations exceeding 0.1mm.

Solution:

A customized milling cutter with small cutting depth and high feed rates, featuring negative rake angle design and high-pressure internal cooling channels.

Results:

Deformation was controlled within 0.03mm, and tool life reached 2.2 times the industry standard.

Case 6: A Leading Medical Device Manufacturer (Cobalt-Chromium-Molybdenum Alloy for Artificial Joints)

Challenge:

Processing biocompatible materials often produces burrs, with cleanliness requirements meeting ISO Class 5 standards.

Solution:

A specialized 5-axis polishing end mill with nanodiamond coating and special edge reinforcement technology.

Results:

Surface roughness achieved Ra0.2μm, completely eliminating the need for subsequent manual polishing.

Case 7: A Wind Turbine Blade Mold Supplier

Challenge:

Machining glass fiber composite materials caused delamination defects, with tool wear occurring at 10 times the rate of metal machining.

Solution:

A polycrystalline diamond (PCD) coated milling cutter with a 72° helix angle optimized for fiber cutting.

Results:

Mold life extended to 800 hours, and machining dust reduced by 60%.

Case 8: A High-Speed Rail Gearbox Supplier

Challenge:

Gear tooth profile machining of 18CrNiMo7-6 carburized steel took 180 minutes per piece.

Solution:

Modular indexable gear milling cutters with double positive rake angle inserts.

Results:

Processing time compressed to 110 minutes, and tool change frequency reduced by 70%.

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