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SDF-P Series Tungsten Carbide Three-tooth, 3D metric thread milling cutter with diamond coating

  • Made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance, and maintaining excellent performance under high-intensity and high-speed cutting conditions.
  • Designed with a triple tooth structure, enabling multi-point cutting, which significantly improves cutting efficiency, especially for metric threads. This design reduces the load on individual cutting edges, extending tool life and enhancing surface finish.
  • The milling cutter has a triple diameter, meaning the cutter diameter is three times the thread diameter, increasing the tool’s rigidity and stability, making it suitable for deep hole and complex workpiece machining.
  • The surface is coated with a nano-diamond coating, which is formed using chemical vapor deposition (CVD) technology on the cemented carbide substrate. This coating creates a hard, wear-resistant, and corrosion-resistant amorphous diamond film at the nanoscale, significantly enhancing the tool’s durability and longevity.
  • Suitable for machining high-hardness materials such as graphite, carbon fiber, and glass fiber. These materials typically have very high requirements for cutting tools, and this milling cutter provides superior cutting performance and long tool life.
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SDF-P Series Tungsten Carbide Triple Tooth Triple Diameter Metric Thread Milling Cutter – Diamond Coating

  1. المادة والصلابة:
    • This milling cutter is made from high-quality tungsten carbide, ensuring exceptional hardness and wear resistance. Tungsten carbide maintains excellent performance under high-intensity and high-speed cutting conditions, making it suitable for demanding machining environments.
  2. ميزات التصميم:
    • Triple Tooth Structure: The tool features a triple tooth design, enabling multi-point cutting. This design significantly improves cutting efficiency, especially for metric threads. Multi-point cutting reduces the load on individual cutting edges, extending tool life and enhancing surface finish.
    • Triple Diameter Design: The milling cutter has a diameter that is three times the thread diameter, increasing the tool’s rigidity and stability. This design is ideal for deep hole and complex workpiece machining, reducing vibration and deformation and ensuring high-precision results.
  3. تقنية الطلاء:
    • Nano-Diamond Coating: The surface is coated with a nano-diamond coating, which is applied using chemical vapor deposition (CVD) technology. This coating forms a hard, wear-resistant, and corrosion-resistant amorphous diamond film at the nanoscale. The nano-diamond coating significantly enhances the tool’s durability and longevity. It also has a low friction coefficient, reducing cutting temperatures and protecting both the tool and the workpiece surface.
  4. Function and Performance:
    • High Efficiency: The triple tooth design allows the milling cutter to perform multiple cutting operations in a single pass, significantly improving cutting efficiency. This design is particularly suitable for applications requiring high productivity.
    • Long Life: The combination of high-quality tungsten carbide material and advanced nano-diamond coating significantly extends the tool’s lifespan. This reduces the frequency of tool changes, lowers production costs, and improves overall productivity.
    • High Precision: Optimized geometry and strict manufacturing processes ensure the geometric accuracy and consistency of the milling cutter, meeting high-precision machining requirements. Whether for rough or finish machining, it provides consistent and reliable results.
    • Smooth Cutting: The optimized geometry and low-friction coating ensure a smooth and consistent cutting process, reducing vibration and deformation, and improving machining precision and surface quality.
    • Efficient Chip Evacuation: The optimized chip evacuation design ensures efficient chip removal, reducing cutting resistance and preventing chip buildup, ensuring a smooth and consistent machining process.
  5. مجالات التطبيق:
    • High-Hardness Material Machining: Suitable for machining high-hardness materials such as graphite, carbon fiber, and glass fiber. These materials typically have very high requirements for cutting tools, and this milling cutter provides superior cutting performance and long tool life.
    • Precision Mechanical Parts: Ideal for machining precision mechanical parts such as valves, fittings, and other critical components. These parts require high precision and reliable connection performance to ensure the safety and stability of equipment.
    • Mold Industry: Suitable for machining various mold components, such as injection molds, stamping molds, and casting molds. These mold components require high precision and reliable connection performance to ensure the quality and consistency of the final products.
    • الطيران والفضاء: In the aerospace industry, this milling cutter can be used for machining high-strength alloys and special materials, meeting the requirements for high precision and reliability.
    • Medical Devices: Suitable for manufacturing high-precision medical device components, such as surgical instruments and implants, which require extremely high surface quality and dimensional accuracy.
    • Industrial Automation Equipment: In industrial automation equipment, this milling cutter can be used for machining critical components, such as robotic joints and precision transmission parts, ensuring the efficient operation and reliability of the equipment.
نوع الناي

Thread Mill

الطلاء

DIA Coat

المعايير

Number of Thread

Triple-Thread

الأبعاد

     رقم الطلب المواصفات Pitch
P
القطع
القطر
Φ
Clearance
diameter
D2
Clearance
length
H
عرقوب
القطر
D
بشكل عام
الطول
L
عدد
المزامير
T
    MP107370ASH-1207848Y450 M1.6 0.35 1.2 0.78 4.8 4.0 50 3
   MP107370ASH-15510560Y450 M2.0 0.4 1.55 1.05 6.0 4.0 50 3
    MP107370ASH-2014575Y450 M2.5 0.45 2.0 1.45 7.5 4.0 50 3
    MP107370ASH-241890Y450 M3.0 0.5 2.4 1.8 9.0 4.0 50 3
    MP107370ASH-3152312Y450 M4.0 0.7 3.15 2.3 12 4.0 50 3
    MP107370ASH-403015Y450 M5.0 0.8 4.0 3.0 15 4.0 50 3
    MP107370ASH-483618Y650 M6.0 1.0 4.8 3.6 18 6.0 50 3
    MP107470ASH-604524Y650 M8.0 1.25 6.0 4.5 24 6.0 50 4
    MP107470ASH-806230Y860 M10 1.5 8.0 6.2 30 8.0 60 4

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