SDF-S Series Solid Carbide Micro-Diameter 2-Flute Radius Milling Cutter for Aluminum and Copper Alloys

Product Overview

The SDF-S Series Solid Carbide Micro-Diameter 2-Flute Radius Milling Cutter is a high-performance precision milling cutter specifically designed for machining copper and aluminum alloys. This series of tools is made from high-quality solid carbide material and features a fine diameter and optimized radius R angle design, suitable for the efficient processing of micro and precision parts. The highly wear-resistant DLC coating significantly enhances the tool’s wear resistance and anti-adhesion properties, extending tool life and improving surface finish. Advanced German WALTER five-axis grinders and ZOLLER inspection equipment ensure the tool’s geometric accuracy, surface quality, and consistent performance.

Product Features

1. Specifically Designed for Copper and Aluminum Alloys:
   • Made from high-quality solid carbide material, ensuring high hardness and toughness.
   • Optimized geometry and micro-diameter design, particularly suitable for precision machining of copper and aluminum alloys.
2. Fine Diameter:
   • The micro-diameter design enables the tool to perform fine and complex machining, especially suitable for micro and precision parts.
   • Achieves higher machining accuracy and finer surface finishes.
3. Optimized Radius R Angle:
   • The optimized radius R angle design ensures good metal removal rates and smooth surface quality when machining surfaces and contours.
   • Reduces cutting forces and vibrations, improving machining stability and surface finish.
4. Highly Wear-Resistant DLC Coating:
   • Utilizes a highly wear-resistant DLC (Diamond-Like Carbon) coating, significantly enhancing the tool’s wear resistance and anti-adhesion properties.
   • Extends tool life, improves surface finish, reduces heat generation during cutting, and increases cutting efficiency.
5. Geometric Accuracy and Surface Quality:
   • Precision ground on advanced German WALTER five-axis grinders, ensuring geometric accuracy and surface quality.
   • Guarantees consistent performance and tight tolerances, meeting the requirements of high-precision machining.
6. High and Stable Quality Inspection:
   • Inspected using German ZOLLER measuring equipment, with each tool individually inspected, ensuring high and stable tool quality.

Milling Methods

• Efficient Cutting: The optimized radius R angle design and micro-diameter design enable the tool to achieve efficient cutting while maintaining high precision and good surface quality.
• Precision Machining: Suitable for the machining of micro and precision parts, capable of performing fine and complex machining, particularly appropriate for applications requiring high precision and high surface quality.

Application Scenarios

1. Precision Machining of Copper and Aluminum Alloys:
   • Widely used in industries such as electronics, automotive, and mold manufacturing, particularly suitable for the precision machining of copper and aluminum alloy parts.
   • Ensures high precision and good surface quality, meeting the demands of high-end manufacturing.
2. Small and Precision Part Machining:
   • The micro-diameter design allows the tool to perform fine and complex machining, especially suitable for small and precision parts.
   • Appropriate for high-precision and complex component machining, such as miniature electronic components and precision mechanical parts.
3. Complex Surface Machining:
   • The optimized radius R angle design is particularly suitable for machining complex surfaces and contours, ensuring consistent cutting forces and stable machining performance.
   • Appropriate for high-precision and complex component machining, such as mold cavities and aerospace parts.
4. Efficient Cutting:
   • The optimized geometry and highly wear-resistant DLC coating enable the tool to achieve efficient cutting while maintaining high precision and good surface quality.
   • Increases production efficiency, reduces production costs, and is suitable for high-volume production environments.